Operation and maintenance manual

Miscellaneous - Lubrication System
Section 300-0020
SM 2129 Rev 4 06-05
6
Note: Low Maintenance drivelines can be identified
by having plugs fitted to the spiders, not grease
nipples.
Note: When service is required, remove plug and fit
grease nipple. Grease spider and refit plug when
finished. Use Type K lubricating grease in
accordance to DIN 51825-KP2-K-40.
Axles (Dana) - Drain lubricant and refill to level
plugs.
Note: When refilling centre axle ensure that 3rd
differential unit is primed with 1 litre (1.75 UK pints)
of oil before filling drive head.
Hydraulic Oil Tank - Drain oil, remove and clean
suction screens and strainers. Reinstall suction
screens and strainers and refill hydraulic oil tank.
ENGINES AND TRANSMISSIONS
All information contained in the 'Lubrication and Service
Chart' was extracted from the relevant manufacturers
Operators Manual and was correct at time of publication.
User should ensure that information contained in this
chart, regarding Engines and Transmissions, reflects the
information shown in the relevant manufacturers
Operators Manuals supplied with the vehicle.
Maintenance procedures should be carried out in
conjunction with any additional procedures contained in
the relevant manufacturers 'Operation and Maintenance
Manual', at the intervals specified.
RECOMMENDED LUBRICANTS
COMPONENT LUBRICANT *CAPACITY SPECIFICATIONS API CODE SAE GRADE
Engine Engine Oil with 1.00% 37 litre MIL-L-2104 F CG-4 15W-40
(Including Filters) sulphated ash limit is (9.8 US gal) or CF-4
recommended. Sulphated ash
must not exceed 1.85% limit
Transmission Engine Oil with 1.85% 56 litre MIL-L-2104 C/D/E CD, CE, CF, See Trans.
(Including Filters) max. sulphated ash limit (14.8 US gal) MIL-L-46152 C/D/E SF & SG Oil Table.
(dry fill) (See Note 1)
Transmission Engine Oil with 1.85% 28 litre MIL-L-2104 C/D/E CD, CE, CF, See Trans.
(Including Filters) max. sulphated ash limit (7.4 US gal) MIL-L-46152 C/D/E SF & SG Oil Table.
(wet fill) (See Note 1)
Hydraulic System Hydraulic Transmission Oil 209 litre See Hydraulic Oil Table
(Including Lines) (55 US gal) (See Note 2)
Cooling System Anti-freeze, Ethylene 80 litre
Glycol (21.1 US gal)
Differential - Dana Extreme Pressure 37.5 litre each MIL-L-2105 D GL-5 80W-90 LS
(Front) Gear Lubricant (9.9 US gal) (See Note 3)
Differential - Dana Extreme Pressure 38 litre MIL-L-2105 D GL-5 80W-90 LS
(Centre) Gear Lubricant (10 US gal) (See Note 3)
Differential - Dana Extreme Pressure 31.5 litre MIL-L-2105 D GL-5 80W-90 LS
(Rear) Gear Lubricant (8.3 US gal) (See Note 3)
Planetaries - Dana Extreme Pressure 8.5 litre each MIL-L-2105 D GL-5 80W-90 LS
Gear Lubricant (2.2 US gal) (See Note 3)
Differentials - ZF Extreme Pressure 31 litre each MIL-L-2105 D GL-5 80W-90 LS
(Front,Centre,Rear) Gear Lubricant (8.2 US gal) (See Note 3)
Planetaries - ZF Extreme Pressure 9 litre each MIL-L-2105 D GL-5 80W-90 LS
Gear Lubricant (2.4 US gal) (See Note 3)
Fuel Tank Diesel Fuel Oil with 463 litre DIN EN590
max. sulphur 0.5% (122 US gal)
Grease Nipples** Extreme Pressure No.2
Lithium Grease Consistency
Driveshaft through Extreme Pressure 1.50 litre MIL-L-2105 D GL-5 80W-90
Bearings Gear Lubricant (0.40 US gal)
Articulation Extreme Pressure EMS 19057
Bearings Lithium Complex
Air Conditioning Polyalklene Glycol (PAG) 0.125 litre ISO46
Compressor Compressor Lubricating Oil - (0.033 US gal) SP 10
Low Viscosity
Brake Cooling Hydraulic Transmission Oil 199 litre MIL-L-2104 E CF,CD,SF
System (TA40 only) (52.6 US gal) MIL-L-46152 B/C