Operation and maintenance manual

Section 300-0020
SM 2129 Rev 4 06-05
3
Miscellaneous - Lubrication System
Note: Use 'Lubrication and Service Chart' in conjunction with 'Notes on Lubrication and Service Chart' and
'Miscellaneous Servicing' contained on the following pages.
LUBRICATION AND SERVICE CHART (Continued)
Interval Ref. No. of Service
Hours Points Identification Service Instructions Points Lubricant Quantities
20 Differentials Check oil level. Add if low. 3 EPL & LZ As required
23 Primary Fuel Filter Replace. 1
24 Secondary Fuel Filter Replace. 1
250 28 Oscillation Pivot Check end float. Adjust if required. 2
30 Parking Brake Slack Adjuster Lube 1
31 Parking Brake Pads Check wear. Replace/adjust if required. 2
- Service Brake Pads (TA35) Check wear. Replace if required 12
36 Fuel Cooler Clean and inspect cooler fins. 1 See Note 6
37 Charge Air Cooler Clean and inspect cooler fins. 1 See Note 6
25 Coolant Filter Replace 1
- Coolant Inhibitor Check inhibitor concentration.
26 Water Pump Inspect drain hole. Clean if required 1
500 - Engine Mounting Bolts Check torque. 4 265 Nm (195 lb ft)
- Transmission Mounting Bolts Check torque. 4 Front 300 Nm (220 lb ft)
Rear 265 Nm (195 lb ft)
- Engine Crankcase Pressure Check and record.
750 5 Hydraulic Oil Filter Clean housing and replace element. 1
- Engine Air Cleaner Replace element
- Alternator Check terminals and wiring.
2 Transmission Drain oil and refill. 1 EO See Page 13
8 Fuel Tank Replace cap filter/cartridge. 1
15 Cab Ventilation Filter Replace. 1
19 Wheel Planetaries (TA35) Drain oil and refill. 6 EPL See Page 13
20 Differentials (TA35) Drain oil and refill. 3 EPL & LZ See Note 4
27 Articulation Bearing Lube. 2 EMS19057 See Note 2
1 000 29 Driveshaft Bearings Check oil level. Add if low. 1 EPL To fill plug. See Note 5
32 Transmission Oil Filters Replace. 2
33 Transmission Internal Oil Filter Clean. 1
38 Brake Coolant Tank
(TA40 only) Drain oil and refill.Change filter/breather 1 HTO See Page 14
38 Brake Coolant Tank Breather Replace 1 TA40 Only
- Exhaust System Check for leaks. Repair if damaged.
- Crankcase Breather Clean. 1
- Door Hinges Lube. 2 EP, NLGI See Note 1
- Service Brakes (TA40) Check wear indicator pins 6
1 Engine Steam clean 1
7 Radiator and Cooling System Drain, flush and refill. Coolant See Page 13
2000 21/22 Drivelines (Low Maintenance) Check for leaks and damage. - - See Page 12
27 Articulation Pivot Nut Check torque 1 1 425 Nm (1 050 lb ft)
36 Fuel Cooler Strip, clean and inspect 1
37 Charge Air Cooler Strip, clean and inspect 1
18 Drive Belts Replace all belts.
40 OCDB Filter Replace.
2 250 3 Hydraulic Tank Drain oil and refill. 1 HO See Page 13
- Suction Screens and Strainers Clean. 2
4 000 - Thermostats and Seals Replace.
6 000 34 Engine Oil Cooler Strip, clean and inspect. 1
35 Transmission Oil Cooler Strip, clean and inspect. 1