Operation and maintenance manual

Body System - Body Cylinder
Section 230-0130
4
SM 1409 Rev 1 9-05
9. Remove wheel blocks from all road wheels.
MAINTENANCE
Visually inspect body cylinders, lines and mounting
regularly for leaks and damage. Repair/replace as
required. Lubricate cylinder pins every 50 hours through
lube fittings (23, Fig. 1) with lubricant specified in Section
300-0020, LUBRICATION SYSTEM.
SPECIAL TOOLS
Special tools required for removal and installation of
the piston and end cap can be fabricated as shown in
Figs. 2 & 3. Refer to Section 300-0070, SERVICE
TOOLS, for part numbers of general service tools and
adhesives required. These tools and adhesives are
available from your dealer.
upper pin (25) to the body with washer (27) and bolt
(28). Tighten bolt (28) to a torque of 66 Nm (49 lbf ft).
4. Remove blanking caps from hydraulic lines and
connect the lines to the cylinder ports as tagged during
removal.
5. Lubricate pins at lube fittings (23) with lubricant as
specified in Section 300-0020, LUBRICATION
SYSTEM.
6. Repeat steps 1 through 5 for installation of the
opposite cylinder.
7. Check oil level in hydraulic tank and add oil as
required. Refer to Section 230-0040, HYDRAULIC
TANK, for correct fill level and Section 300-0020,
LUBRICATION SYSTEM, for oil specification.
8. Place the battery master switch in the 'On' position,
start the engine and operate the body. Check lines and
fittings for leaks and tighten as required.
SM - 409
Fig. 2 - End Cap Torque Tool
Dimensions in mm (in)
FIT (2) B & T BUSH
12 (0.472) ID - 18 (0.708) OD
AND (2) DOWELS 12 (0.472) ID.
DRIVE FIT DOWEL IN BUSH.
SECURE ALUMINIUM
COLLAR WITH 3 M8
CAP SCREWS
19 (0.75)
SQUARE
DRILL 13 (0.51)
x 25 (0.984)
DEEP