Operation and maintenance manual

Section 100-0040
SM 2120 2-02
3
11. If required, remove locknuts (16), bolts (15), hood
stops (20) and springs (21) from goalpost assembly
(24).
12. If required, remove mounting hardware securing
hood blanking piece (41) to right hand fender. Remove
hood blanking piece (41) from the machine.
Installation
Numbers in parentheses refer to Fig. 1.
Note: Tighten all fasteners to torques listed in
Section 300-0080, STANDARD BOLT AND NUT
TORQUE SPECIFICATIONS.
WARNING
To prevent personal injury and property
damage, be sure blocking materials and lifting
equipment are properly secured and of
adequate capacity to do the job safely.
1. If removed, secure hood blanking piece (41) to right
hand fender with mounting hardware as removed at
'Removal'.
2. If removed, secure hood stops (20) and springs (21)
to goalpost assembly (24) with bolts (15) and locknuts
(16).
3. Using suitable lifting equipment, lift and position
goalpost assembly (24) on the machine. Secure
goalpost assembly (24) to its mounting with bolts (25),
washers (12), washers (13) and locknuts (11).
4. Remove lifting equipment.
5. Connect ball joint to cam assembly in hoodcatch kit
(14) and secure cable assembly (22) using clips
removed during 'Removal'.
6. Install washer bottle to mounting bracket on the left
hand side of goalpost assembly (24) and secure using
mounting hardware as removed during 'Removal'.
7. Remove blanking caps from all cooling lines and
connect cooling lines to radiator header tank as tagged
at 'Removal'.
8. Secure all hoses and harnesses to goalpost
assembly (24) following routing as noted at 'Removal'.
9. Fill radiator header tank with coolant as specified in
Section 210-0000, COOLING SYSTEM.
10. Lubricate hood catch mechanism. Use grease as
specified in Section 300-0020, LUBRICATION
SYSTEM.
11. Lower hood assembly and check for correct
alignment between hood (1) and goalpost assembly
(24) and for operation of hood catch mechanism.
12. Remove wheel blocks.
MAINTENANCE
Periodically check bolts (26), washers (27) and
locknuts (28) and tighten when necessary.
Periodically check condition of lock mechanism and
adjust and lubricate when necessary.
SPECIAL TOOLS
There are no special tools required for procedures
outlined in this section. Refer to Section 300-0070,
SERVICE TOOLS, for part numbers of general service
tools and adhesives required. These tools and
adhesives are available from your dealer.
Chassis - Hood and Mounting
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