Operation and maintenance manual

Section 210-0100
SM 1403 Rev 1 10-03
3
Cooling System - Hydraulic Oil Cooler
* * * *
3. Connect hydraulic filter line (28) to diverter tube
(31). Remove blanking caps from hydraulic lines and
connect hydraulic filter line (28) to diverter tube.
4. Tighten bolts (32), lockwasher (33) at split flange
fitting on diverter tube (31) after correct line
installation has been obtained.
5. If oil inlet line (8) and oil outlet line (7) were
removed, position lines on the vehicle following the
route taken before removal. Do not clip line in position
at this stage.
6. Connect lines (8) & (7) to fittings on diverter tube
(31) (outlet line (7) to inside fitting on tube). Tighten
line fittings at diverter tube.
7. Secure bracket (3) to fuel cooler bracket (21) with
bolt (29), lockwasher (30).
8. Secure bracket (1) to fuel cooler bracket (22) and
radiator assembly with bolts (29), lockwasher (30).
9. Reinstall fuel cooler (20) securing fleximount (23)
with bolts (24), washer (26) and locknut (27).
10. Install bracket (5) to bracket (1) with bolts (17),
lockwasher (12).
11. Fit fleximount (6) to hydraulic oil cooler (4). Secure
with bolts (19), washer (10) and locknut (16).
12. Locate plate (15) either side of fleximount (6) and
secure to brackets (5) & (3) with bolt (18), lockwasher
(12).
13. Connect oil inlet line (8) to elbow (2) in top of
hydraulic oil cooler (4) and oil outlet line to elbow (2)
in bottom port.
14. Remove bottom bolt (18) and lockwasher (12) from
bracket (5) and secure oil outlet line (7) to bracket (5)
with clips (13), bolt (18) and lockwasher (12).
15. Clip oil inlet line (8) and oil outlet line (7) with clips
(13) as noted at removal. Use tie clips where required
to maintain tidy line routing.
16. Fill hydraulic oil tank with hydraulic fluid specified
in Section 300-0020, LUBRICATION SYSTEM. Refer
to Section 230-0040, HYDRAULIC TANK, for correct
fill level. Install filler cap on hydraulic tank.
17. Check all line and pipe connections prior to starting
the vehicle.
18. Place the battery master switch in the 'On' position,
start the engine and check for leaks. Tighten lines and
fittings as required.
19. Lower hood assembly and secure front grille
assembly to the hood with mounting hardware
removed at removal. Remove all wheel blocks.
SPECIAL TOOLS
There are no special tools required for procedures
outlined in this section. Refer to Section 300-0070,
SERVICE TOOLS, for part numbers of general service
tools required. These tools are available from your
dealer.