Operation and maintenance manual

Section 210-0060
Cooling System - Transmission Oil Cooler
SM 1922 Rev 2 11-04
4
with bolts (5). Tighten bolts (5) alternately to give an
even seal around cooler flange area.
3. Install new 'O' ring (4) to water outlet flange (3) and
align flange to heat exchanger (1), as match marked
at 'Disassembly'.
4. Secure water outlet flange (3) to heat exchanger
(1) with bolts (5). Tighten bolts (5) alternately to give
an even seal around cooler flange area.
INSTALLATION
Numbers in parentheses refer to Fig. 1, unless
otherwise specified.
Note: Tighten all fasteners to standard torques listed
in Section 300-0080, STANDARD BOLT AND NUT
TORQUE SPECIFICATIONS.
WARNING
To prevent personal injury and property
damage, be sure lifting equipment is properly
secured and of adequate capacity to do the job
safely.
1. Using suitable lifting equipment, position oil cooler
assembly (1) to frame rail and secure with bolts (9)
and lockwashers (10).
2. Fit elbow (5) onto water inlet pipe (3) and fit inlet
pipe to engine water pump inlet. Fit hose (2) on
opposite end of water inlet pipe (3) and connect to
water inlet flange (2, Fig. 2). Secure hose (2) and
elbow (5) in position with clamps (6).
3. Fit elbow (5) onto water outlet pipe (4) and fit outlet
pipe to engine oil cooler inlet. Fit hose (2) on opposite
end of water outlet pipe (4) and connect to water
outlet flange (3, Fig. 2). Secure hose (2) and elbow
(5) in position with clamps (6).
4. Clip water inlet pipe (3) and water outlet pipe (4)
together with clamps (6), plate (12) and nuts.
5. Install new 'O' rings (15) in elbows (13 & 14) and
secure elbows to transmission inlet and outlet ports.
6. Remove blanking caps from oil inlet and outlet lines
(7 & 8) and connect oil outlet line (8) and oil inlet line
(7) to elbows (13 & 14) (inlet line (7) to the top port). Do
not tighten oil inlet and outlet lines at this point.
7. Remove blanking caps from oil cooler assembly (1).
If removed, install adaptors (11) in oil cooler assembly
(1).
8. Install oil inlet line (7) to adaptor (11) in oil cooler
assembly (1). Do not tighten securely at this point.
9. Install oil outlet line (8) to adaptor (11) in oil cooler
assembly (1). Do not tighten securely at this point.
10. Fit split bushings (19) on oil inlet line (7) and outlet
line (8). Fit split bushings (19) with lines in fixed half of
clamp (17) and secure with remaining half of clamp
(17), spacers (18) and bolts (20).
11. Ensure transmission oil lines are following a neat
and tidy run and secure both ends of each line to their
respective fittings.
12. Fill transmission with lubricant as specified in
Section 300-0020, LUBRICATION SYSTEM. Refer to
Section 120-0010, TRANSMISSION AND
MOUNTING, for oil level check.
13. Remove filler cap on radiator header tank and fill
radiator with coolant as specified in Section 300-0020,
LUBRICATION SYSTEM. Refer to Section 210-0000,
COOLING SYSTEM, for filling procedure and level
check.
14. Check all line and pipe connections for noticeable
leaks prior to starting the vehicle.
15. Switch the battery master switch to the 'On'
position, start up the engine and check for leaks.
Tighten lines and fittings and top up systems as
required.
16. Using suitable lifting equipment, raise engine
sump guard and secure with mounting hardware
removed during removal.
17. Lower hood assembly and remove wheel blocks.
SPECIAL TOOLS
There are no special tools required for procedures
outlined in this section. Refer to Section 300-0070,
SERVICE TOOLS, for part numbers of general service
tools required. These tools are available from your
dealer.