User Manual

38
RL4000 CABLE ROUTING INSTRUCTONS
These instructions deal with the assembly and routing of cable for the Terex RL4000
boom, and should aid in making this a smooth assembly. Each boom consists of three
separate stages: referred to here as the tower (1), the second stage (2), and the upper (3)
boom tubes (see Figure 1).
ASSEMBLY
1. Feed cable up through the hole on the bottom of the second stage boom tube
with the crimped end at the bottom and lay the cable along the length of the tube
as shown here.
2. Slide the second stage boom tube into the tower boom tube.
3. Run the cable over the upper pulley on the tower boom tube as shown here and
in Figure 2.
Figure 3. Winch
Clevis Pin
Figure 2. Cable Routed Through Pulley
3. Attach opposite end of cable to the winch on the tower boom
tube (See Figure 3).
4. Repeat Steps 1 – 3 for the upper boom tube, and attach cable
to the clevis pin on the second stage boom tube shown in Figure 2.
Figure 1.
Boom Components