Installation Manual

ManualsBrandsTeraflex ManualsAutomotiveTeraflex 4838100 HD Hinged Carrier Kit

Rev C 999022

www.TERAFLEX.com

JK HD HINGED CARRIER

Important Notes:

Prior to beginning this or any installation read these instructions to familiarize yourself with the

required steps and evaluate if you are experienced and capable to personally perform these

modifications. A factory service manual should be used in conjunction with these installation in-

structions.

Refer to the parts list to ensure that all necessary components and hardware has been included.

If any parts are missing please contact your local Jeep dealership for assistance.

Tools needed:

 Lug Wrench

 T50 Torx driver (included)

 T20 Torx driver

 13 mm socket

 12 mm socket

 Ratchet

 Blue thread locking compound

 Spacer that will fit between your Jeep’s bumper and the bottom of the tail gate (soft material

such as wood is recommended to avoid damaging the vehicle’s paint)

#4838100

Summary of content (5 pages)

PAGE 1
JK HD HINGED CARRIER www.TERAFLEX.com #4838100 Important Notes: Prior to beginning this or any installation read these instructions to familiarize yourself with the required steps and evaluate if you are experienced and capable to personally perform these modifications. A factory service manual should be used in conjunction with these installation instructions. Refer to the parts list to ensure that all necessary components and hardware has been included.
PAGE 2
www.TERAFLEX.com 10 Rev C ID Name 1 2 3 4 5 6 7 8 9 10 Aluminum Hinged Spare Tire Carrier Bolt M8 x 1.
PAGE 3
www.TERAFLEX.com IMPORTANT: Do not remove the factory tailgate hinges until instructed to do so. Precisely following these instructions will help avoid any tailgate adjustment and misalignment issues. Ensure the tailgate is closed tightly and do not open it during installation.
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www.TERAFLEX.com Replace passenger side production bumper with provided rubber plug. Remove hinges Apply thread locking compound, loosely seat original bolts into the hinges 8 7 Install bolt to align cast hinge to tailgate.
PAGE 5
www.TERAFLEX.com Orient spacers as illustrated Reuse original hardware, apply thread locking compound and loosely install bolts 14 13 Note location of spacers, place gasket between spacer and tailgate. Apply thread locking compound and install bolts 15 Torque 8 tire mount bolts to 20 N-m (15 ft-lbs) Remove support spacer under tailgate 16 Optional: Push in the 7 rubber plugs into the threaded holes as shown.    17 Rev C Open and close tailgate to ensure proper function.