INSTALLER / CONSUMER SAFETY INFORMATION PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. Direct Vent Zero Clearance Gas Fireplace Heater Model: DV5200MB FOR YOUR SAFETY Installation and service must be performed by a qualified installer, service agency or the gas supplier. WHAT TO DO IF YOU SMELL GAS: • Do not try to light any appliance.
Temco DV5200 Series Table of Contents PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE. Thank you and congratulations on your purchase of a Temco Fireplace Products fireplace. While we have written these instructions as accurately and thoroughly as possible, they may not cover every system, variation or contingency. Also, questions of interpretation may arise.
Temco DV5200 Series Installation & Operating Instructions A manufactured (mobile) home OEM installation must conform with the Manufactured Home Construction and Safety Standard, Title 24CFR, Part 3280, or, when such a standard is not applicable, the Standard for Manufactured HOme Installations, ANSI/NCSBCS A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4.
Temco DV5200 Series Installation & Operating Instructions Requirements for the Commonwealth of Massachusetts All gas fitting and installation of this heater shall only be done by a licensed gas fitter or licensed plumber.
Temco DV5200 Series Fireplace Dimensions Min. Rough Opening Depth Q 4" (102 mm) Dia. 7" (178 mm) Dia. C L J Bottom Gas Line Access T I O m ) S - Min. Rough Opening Width 1/ 2" P Q (1 3 m Min. Rough Opening Height Gas Line Access NOTE: Flex pipe dimaeters are 4” for inner pipe and 7” for outer pipe. B J Box Access N D R C E F K H M L G J Box Access Gas Line Access N K L M A Fig. 1 Fireplace specifications and framing dimensions. Ref.
Temco DV5200 Series Locating the Fireplace Y A E B X C Y D X B F X T175 Vent System TEMCO 4/7 Flex TEMCO 4/7 Rigid DuraVent 4/6-5/8 GS 1” (25 mm) Minimum Air Space Clearance to Combustible Materials “X” 23¹⁄₂” T175 (597 mm) rough opening depth24¹⁄₂” (622vent mm) vertical 23¹⁄₂” 12/3/03 djt (597 mm) Island installation is possible as long as the horizontal portion of the vent system does not exceed maximum recommended horizontal run as outlined in the venting chart on Page 10.
Temco DV5200 Series Clearance to Combustibles Top of unit to ceiling* ................................36” (914 mm) Front of unit to combustibles ....................36” (914 mm) Appliance Top (from standoffs) ................................0” (0 mm) Bottom .....................................................0” (0 mm) Side (from standoffs) ................................0” (0 mm) Back (from standoffs) ...............................0” (0 mm) Top of Elbow ..........................................
Temco DV5200 Series Materials such as cultured marble or other synthetic materials are not recommended as they may discolor, warp or create odor as a result of exposure to the temperatures of the front of the fireplace. Gas Specifications Gas Model Fuel Control DV5200MBN Natural Hi/Lo DV5200MBP Propane Hi/Lo Max. Input BTU/h 25,000 25,000 Min. Input BTU/h 17,000 17,500 Gas Inlet and Manifold Pressures Minimum Inlet Pressure Maximum Inlet Pressure Manifold Pressure Natural 4.5” w.c. 14.0” w.c. 3.5” w.c.
Temco DV5200 Series General Venting When locating the vent termination, the minimum vent clearances must be observed. (Page 9, Fig. 10) NOTE: Local codes may require different clearances. It is recommended that the termination not be located within 24” (305 mm) of garden sheds, fences, decks, utility buildings or other obstructions. Do not locate termination cap where excessive snow or ice build up may occur.
Temco DV5200 Series General Venting Information - Termination Location INSIDE CORNER DETAIL V D H A V N N E L V B V F C B Fixed Closed Ope V V VENT TERMINATION B V rab Operable le B CFM145a G B V V Fixed Closed J G X B I A X AIR SUPPLY INLET M C = Clearance to permanently closed window D = Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet (610mm) from the center line of the terminal E = Clearance to unventilated soffi
Temco DV5200 Series Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors. Inside Corner Recessed Location Outside Corner A= Combustible 6"(152mm) Noncombustible 2"(50mm) A V B= Combustible 6"(152mm) Noncombustible 2"(50mm) V D C E C V B Balcony with perpendicular side wall Balcony with no side wall C = Maximum depth of 48" (1219mm) for recessed location.
Temco DV5200 Series Vent Opening for Combustible Wall 9³⁄₄” (248 mm) MIL 5⁷⁄₈” (149 mm) 10³⁄₄” (273 mm) L-P AC 4⁷⁄₈” (124 mm) AC L-P MIL Framing Detail Fireplace Hearth Opening for Noncombustible Wall NOTE: Apply sealant “Mill-Pac” to inner pipe and “Mill-Pac” or high temperature silicone sealant to outer pipe. Sealant should be applied at every joint in the vent system including at the fireplace and T182 at the vent terminal. T182 Rnd. 8” Dia. (203 mm) Min. sealant Fig.
Temco DV5200 Series • Lengths of co-axial flex may be joined together using a flex connector kit (GFPVCK) only, maximum 1 kit per installation. An extension collar is included with side wall cap kits to simplify the connection of the flex pipe to the fireplace. Refer to Page 13, Figure 22. ATTENTION: Spacer springs must be installed when installing flexible venting systems. Wrap spacer spring around flex flue pipe and overlap spring ends approximately 2” (610 mm).
Temco DV5200 Series No more than (4) 90° and (2) 45° offsets are to be used per installation. Vent terminal cap location should be in accordance with the Venting Graph chart and the Vertical Termination Location information. 9¹⁄₂ " (24 1m m) 1. Measure the total wall thickness. Determine whether or not the thimble extension is needed. If the combustible wall depth is over 5” (127 mm), the extension should be used. (Fig. 19) 2. Assemble wall thimble with thimble extension flange to top.
Temco DV5200 Series 8. To finish connections, place a small bead of silicone to the outside of the fireplace inlet flange. Then, slide the extension collar over the inlet flange and secure with the three (3) screws provided. NOTE: We recommend driving in two (2) sheet metal screws at 180° adjacent to the gear clamp at each joint. Roof 6' (1.8m) Maximum Flex Vent Through the Roof (Vertical) Applications All models are approved for: 1. Vertical venting up to 35’ (10.7 m) with 7” x 4” flex. 2.
Temco DV5200 Series 7. If an attic space (insulated or not) is located above the ceiling, the firestop should be installed to the underside of the ceiling. The firestop maintains the proper air-space clearance from the vent to insulation and building materials. An attic insulation shield (AS7-8) may be used above the firestop to keep attic insulation spaced away from the vent system. 8.
Temco DV5200 Series Do not locate vent terminal where excessive snow or ice build up may occur. Be sure to check vent termination area after snow falls and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area. The TDV series is considered a “special vent system”. Check with local codes or in the absence of same, with CSA B149.1 installation codes regarding special vent termination clearances.
Temco DV5200 Series 5. Align the flue and inlet pipes of each vent section to the mating component, then slide the sections together. Before a joint in the system is secured, push the vent components together using moderate force to ensure joint overlap of approximately 1¹⁄₂” (38 mm). 6. Secure vent components with a minimum of three (3) screws at each joint (pipe joint to pipe, joint sealants are not required). Never use screws in vent systems longer than 1” (25 mm). 7.
Temco DV5200 Series Flexible Venting Individual System Components A Vent Kit GFP74FV3 GFP74FV10 GFP74FV20 GFP74FV30 A 3’ (914 mm) 10’ (3 m) 20’ (6 m) 30’ (9 m) HFTK Horizontal Flex Terminal Kit (76478) RF7612 Roof Flashing (6/12 to 12/12) (Used with 7” dia. pipe system only) (76049) AS7-8 Attic Insulation Shield (76093) HTG Horizontal Terminal Guard Kit (75783) SC7 Storm Collar (Used with 7” dia. pipe system only) (760505) RF705 Roof Flashing (0/12 to 5/12) (Used with 7” dia.
Temco DV5200 Series Operating Instructions Only glass approved by CFM Corporation should be used on this fireplace. • • • • • • The use of any non-approved replacement glass will void all product warranties. Care must be taken to avoid breakage of the glass. Do not operate appliance with glass front removed, cracked or broken. Replacement glass (complete with gasket) is available through your Temco dealer and should only be installed by a licensed qualified service person.
Temco DV5200 Series Top Face Panel Side Panel T202 Fig. 30 Louvre in place. T202 Optional Extended Face Panel Kit Louvre in place Installation 12/10/03 djt Screws (Provided) Model 36SB 1. Place side panel as shown in Figure 31. 2. Install screws at tab locations to install side extension panels. NOTE: If pilot holes are not provided in the fireplace, mark and drill 3/32” diameter pilot holes using the slotted tabs in the side extension panels as a guide.
Temco DV5200 Series Electrical Services All fan kits are equipped with a 120V, 60Hz blower, less than 12 amps. NOTE: All electric connections are to be made in accordance with CSA Standard C22.1 - Canadian Electrical Code part 1 or with the National Electrical Code, ANSI/NFPA 70 (latest addition) and/or in accordance with local codes. Speed Control Switch TL131 Fig. 33 Correct log placement for the DV52MBN. 8. Purge lines and test pilot operation. 9. Replace glass door.
Temco DV5200 Series Recommended Maximum Lead Length (Double Wire) When Using Wall Switch or Thermostat Wire Size 14 ga. 16 ga. 18 ga. 20 ga. 22 ga. Max. Length 50’ (15.2 m) 32’ (9.8 m) 20’ (6 m) 15’ (4.6 m) 10’ (3 m) NOTE: Some Models are supplied with 15’ (4.6 m) of double wire for use with a wall switch. CAUTION: Do not wire 120V power to millivolt switches or thermostats. Burner On/Off Control All models may be used with an optional wall switch that turns the main burner on or off.
Temco DV5200 Series Lighting and Operating Instructions FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Before Lighting • A. Smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
Temco DV5200 Series Troubleshooting SIT Millivolt Valve NOTE: Before troubleshooting the gas control system, be sure external shut off is in the “ON” position. WARNING: Before doing any gas control service work, remove glass front! Table 1 Valve Type NOVA MV Plus Main Operator Minimum Voltage 145mV Coil Resistance 2.25Ω ± 0.5Ω Safety Magnet Hold-in Current Less than 285mA Drop-out Current Greater than 125mA Coil Resistance 0.108Ω ± 0.
Temco DV5200 Series System Checks (continued) Problem Possible Cause Solution Pilot will not hold Thermocouple or thermo-generator has film build-up on tip. Electrical resistance too high. With the thermocouple and thermo-generator tips cool, clean the upper 3/8” with a very fine emery cloth. Using a very fine emery cloth, clean thermo-generator and thermocouple connections at valve. Tighten thermocouple into valve hand-tight, plus 1/4 turn with a wrench. Verify that thermocouple is not kinked or damaged.
Temco DV5200 Series System Checks (continued) Problem Thermostat/wall switch will not cycle main burner. Possible Cause Pilot not lit. Control knob not in ON position. Thermostat not in ON position. Thermo-generator output voltage not within design parameters. Defective thermostat or thermostat wiring Thermostat/wall switch will not cycle mian burner. Defective wall switch. Excessive wire resistance. Valve wired wrong.
Temco DV5200 Series System Checks (continued) Problem Main burner lights in the PILOT position. Possible Cause Main operator coil defective. Debris on seat of main valve. Main seat blown out as a result of exposing LPG gas valve to unregulated line pressure in excess of 15 PSI. 28 Solution Verify electrical resistance of main operator coil in the following manner. (A) Remove all wires from operator head. With an Ohm meter, measure electrical resistance between TP and TH terminals.
Temco DV5200 Series Fuel Conversion WARNING: This Hi/Lo conversion kit must ONLY be applied as part of a conversion kit supplied by the appliance manufacturer for the specific appliance and type of gas being converted. The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the CSA B149.2 installation code (Canada) and with the requirements of the National Fuel Gas Code ANSI Z223.
Temco DV5200 Series WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this heater may result in property damage or personal injury. pilot bracket. (Fig. 43) The hood must sit squarely on the bracket for proper operation. Check to insure the hood is properly seated onto the pilot bracket. NG LPG Replace Pilot Orifice 1. The pilot hood is held in place by spring pressure.
Temco DV5200 Series 6. Relight the main burner in both the HI and LO positions, and verify proper burner ignition and operation. 7. Check inlet and manifold pressures. Loosen screw in test port 1/2 turn to measure pressure. Tighten screw when measurement is complete. Pressure ranges are: LP (Propane) LP (Propane) 78674 Gas Supply Pressure (inches w.c.) Minimum Normal Maximum 10.8 11.0 14.0 Manifold Pressure (inches w.c.) Normal (Hi) Normal (Low) 10.0” 6.
Temco DV5200 Series Maintenance Once installed, the unit should be operated at least three (3) times to ensure that all is in working order. NOTE: Manufacturing oils will smoke during initial firing of appliance. Open windows for ventilation. Unit Adjustment Before leaving, the installer should make the following checks: Btu Input/Gas Pressure The fireplace input is marked on the Rating Plate.
Temco DV5200 Series Cleaning This unit should be cleaned and serviced by a Qualified Gas Technician at least annually. More frequent cleaning may be necessary if pet hair accumulates, dust and lint are present, or if the unit is located in a high traffic area. A Qualified Agency is defined in the Gas Code. Cleaning should include burner tubes, orifice/injectors (refer to section B.3 National Fuel Gas Code), logs, ceramic base, and pilot assembly.
Temco DV5200 Series 1c 1b 1 5200MB 2 4 3 5 1a 1d 8 13 9a,b 15 12 17 �� 7a,b 6a,b 17a 10b 17b 16 10a 17c CFM Corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. DV5200MB Ref. 1. 1a. 1b. 1c. 1d. 2. 3. 4. 5. 6a. 6b. 7a. 7b. 8.
Temco DV5200 Series DV5200MB (continued) Ref. 9a. 9b. 10a. 10b. 11a. 11b. 12. 13. 14. 15. 16. 17. 17a. 17b. 17c. 18. 19. 20. 21. Description Pilot, SIT - Natural Pilot, SIT - LP Pilot Orifice - Natural Pilot Orifice - LP Rep. Reg. Assembly - LP Hi/Lo 82979 (not shown) Rep. Reg.
Temco DV5200 Series Limited Warranty TEMCO Fireplace Products Direct Vent Gas Fireplaces This warranty is limited to TEMCO Fireplace Products Direct Vent Gas Fireplaces (henceforth, Product) manufactured by CFM Corporation (henceforth, CFM). ONE YEAR WARRANTY CFM warrants all components of the Product to be free of defects in materials and workmanship for a period of one year from the date of installation, with the exception of the warranty on logs and ember base.
Temco DV5200 Series TEMCO FIREPLACE PRODUCTS DIRECT VENT FIREPLACES INSTALLATION AND STARTUP CHECKLIST Customer Copy NOTE: TEMCO Fireplace Products gas logs and fireplaces require installation by a qualified gas appliance installer. A copy of this checklist must be submitted, along with proof of purchase, when applying to Technical Services for prior written approval of warranty repair or replacement. ❑ Read and understand installation instructions before attempting installation.
Temco DV5200 Series TEMCO FIREPLACE PRODUCTS DIRECT VENT FIREPLACES INSTALLATION AND STARTUP CHECKLIST Installer’s Copy NOTE: TEMCO Fireplace Products gas logs and fireplaces require installation by a qualified gas appliance installer. A copy of this checklist must be submitted, along with proof of purchase, when applying to Technical Services for prior written approval of warranty repair or replacement. ❑ Read and understand installation instructions before installing.
Temco DV5200 Series Customer Copy Model # ______________________________________ Serial # ______________________________________ I certify that I have followed all codes and regulations and adhered to the TEMCO Fireplace Products installation instructions. I have completed the proper installation and startup checklist. Installer’s Signature Print Installer’s Name Purchaser _____________________________________ WARRANTY REGISTRATION Please answer the following questions (Check Box): 1.
CFM Corporation 2695 Meadowvale Blvd. • Mississauga, Ontario, Canada L5N 8A3 800-668-5323 • www.cfmcorp.
