ADDENDUM TO M300E/EM MANUAL P/N 04288 MODEL 300EU CO ANALYZER WITH AUTO-REFERENCE © TELEDYNE INSTRUMENTS ADVANCED POLLUTION INSTRUMENTATION DIVISION (TAPI) 9480 CARROLL PARK DRIVE SAN DIEGO, CALIFORNIA 92121-5201 USA Toll-free Phone: Phone: Fax: Email: Website: Copyright© 2007 Teledyne Advanced Pollution Instrumentation 800-324-5190 858-657-9800 858-657-9816 api-sales@teledyne.com http://www.teledyne-api.com/ 04966 Rev.
M300EU SAFETY MESSAGES Addendum to M300E/EM Manual P/N 04288 SAFETY MESSAGES Your safety and the safety of others are very important. We have provided many important safety messages in this manual. Please read these messages carefully. A safety message alerts you to potential hazards that could hurt you or others. Each safety message is associated with a safety alert symbol. These symbols are found in the manual and inside the M300EU Analyzer.
SAFETY MESSAGES M300EU Addendum to M300E/EM Manual P/N 04288 USER NOTES: ii 05904 Rev A
M300EU TABLE OF CONTENTS Addendum to M300E/EM Manual P/N 04288 TABLE OF CONTENTS 1. INTRODUCTION.................................................................................................................................................................... III 1.1. Reference Numbering convention .................................................................................................................................... 1 1.2. M300EU Overview ....................................................
TABLE OF CONTENTS M300EU Addendum to M300E/EM Manual P/N 04288 10.3. Electronic Operation ..................................................................................................................................................... 53 10.3.1. Overview............................................................................................................................................................... 53 10.3.2. The Relay PCA ..................................................................
M300EU TABLE OF CONTENTS Addendum to M300E/EM Manual P/N 04288 Table 6-7: Table 6-8: Table 7-1: Table 9-1: Table 10-1: Table 10-2: Table 11-1: Table 11-2: Table 11-3: Table 11-4: M300EU Hessen GAS ID List......................................................................................................39 Default Hessen Status Bit Assignments ......................................................................................40 AUTOCAL Modes ..........................................................
TABLE OF CONTENTS M300EU Addendum to M300E/EM Manual P/N 04288 USER NOTES: iv 05904 Rev A
M300EU INTRODUCTION Addendum to M300EU Manual - P/N 04288 1. INTRODUCTION This addendum is based on the M300E/EM Operators Manual (P/N 04288). It is intended as a supplement to the M300E/EM manual (P/N 04288) and provides an overview of the instrument operation and specific details regarding those areas where the M300EU is different in design or operating method from the M300E.
INTRODUCTION M300EU Addendum to M300E/EM Manual P/N 04288 USER NOTES: 2 05904 Rev A
M300EU SPECIFICATIONS, APPROVALS AND WARRANTY (Addendum to M300EU Manual - P/N 04145) 2. SPECIFICATIONS, APPROVALS AND WARRANTY 2.1. SPECIFICATIONS Table 2-1: M300EU Basic Unit Specifications Ranges User selectable to any full scale range from 0-100 ppb to 0-100 ppm Measurement Units ppb, ppm, µg/m3, mg/m3 (user selectable) Zero Noise ≤ 10 ppb RMS1, 6 Span Noise < 0.
M300EU SPECIFICATIONS, APPROVALS AND WARRANTY Addendum to M300E/EM Manual P/N 04288 2.2. EPA EQUIVALENCY DESIGNATION The M300EU has not been certified by the EPA as an equivalent method at the time of this writing however it is anticipated that the M300EU will qualify as Reference Method Number EQSA-0495-100 per 40 CFR Part 53 in the near future. Therefore the information found in Section 2.
M300EU GETTING STARTED (Addendum to M300EU Manual - P/N 04145) 3. GETTING STARTED 3.1. UNPACKING THE M300EU Unpack the M300EU as per the directions in Section 3.1 of the M300E/EM manual (P/N 04288), with the exception that there are no shipping screws. 3.2. M300EU ANALYZER LAYOUT The front panel of the M300EU is identical to that of the M300E/EM (see Figure 3-1 of the M300E/EM Operators Manual (P/N 04288).
M300EU GETTING STARTED Addendum to M300E/EM Manual P/N 04288 The pneumatic flow of the M300EU is different from the M300E/EM in two ways: An additional gas path that passes the sample gas though a CO scrubber used during the autoreference cycle. Figure 3-2: SAMPLE CHAMBER • GFC Wheel Housing The addition of a high-flow multi-tube Nafion® dryer. GFC Motor Heat Sync • M300EU Internal Gas Flow 3.3. ELECTRICAL CONNECTIONS The information found in Section 3.1.
M300EU GETTING STARTED (Addendum to M300EU Manual - P/N 04145) 3.3.2. ANALOG OUTPUT Connections The analog outputs for the M300EU are different from those of the M300E/EM. Unlike the M300E/EM which can include options for measuring both O2 and CO, the M300EU is a single gas analyzer (CO) and therefore does not require the fully configurable version of the analog outputs. The following information replaces that found in Section 3.1.2.2 of the M300E/EM Operators Manual (P/N 04288).
M300EU GETTING STARTED Addendum to M300E/EM Manual P/N 04288 Table 3-2: Pin Analog Output Pin Outs Analog Output 1 2 3 4 5 6 7 8 A1 A2 Standard Voltage Output Current Loop Option V Out Ground V Out Ground I Out + I Out I Out + I Out - A3 NOT USED V Out Ground A4 Not Available Not Available 3.3.3. CONNECTING THE STATUS OUTPUTS The information found in Section 3.1.2.
M300EU GETTING STARTED (Addendum to M300EU Manual - P/N 04145) 3.4. INITIAL OPERATION OF THE M300EU NOTE The analyzer’s cover must be installed and securely fastened to ensure that the convection oven portion of the internal layout is capable of properly creating and controlling temperatures of the analyzer’s optical bench. 3.4.1. STARTUP AND WARM UP OF THE M300EU The process for starting and warming up the M300EU is identical to that described in Sections 3.2.1 and 3.2.
GETTING STARTED M300EU Addendum to M300E/EM Manual P/N 04288 3.4.3. FUNCTIONAL CHECK The information found in Section 3.2.4 of the M300E/EM Operators Manual (P/N 04288) regarding performing an initial functional check of the analyzer is applicable to the M300EU with the following exception(s). The Test functions available from the front panel of the M300EU are: 10 05831 Rev.
M300EU GETTING STARTED (Addendum to M300EU Manual - P/N 04145) 3.5. INITIAL CALIBRATION 3.5.1. PRE-CALIBRATION STABILIZATION Before initially calibrating the M300EU it must be allowed to operate for a minimum of 12 hours. After this stabilization period is complete and just prior to performing the initial calibration, manually initiate an auto-reference measurement by following the instructions in Section 6.4. 3.5.2.
GETTING STARTED M300EU Addendum to M300E/EM Manual P/N 04288 3.5.3. BASIC CO CALIBRATION PROCEDURE The initial calibration should be carried out using the same reporting range set up as used during the analyzer’s factory calibration. This will allow you to compare your calibration results to the factory calibration as listed on the Final Test and Validation Data Sheet.
M300EU FREQENTLY ASKED QUESTIONS & GLOSSARY (Addendum to M300EU Manual - P/N 04145) 4. FREQENTLY ASKED QUESTIONS & GLOSSARY The information found in Chapter 4 of the M300E/EM Operators Manual (P/N 04288) is applicable to the M300EU.
FREQENTLY ASKED QUESTIONS & GLOSSARY M300EU Addendum to M300E/EM Manual P/N 04288 USER NOTES: 14 05831 Rev.
M300EU Optional Hardware and Software (Addendum to M300EU Manual - P/N 04145) 5. OPTIONAL HARDWARE AND SOFTWARE The following table lists the optional hardware is available for the M300Ex family of analyzers. There are no additional options available for the M300EU that are not also available for the M300E/EM. For descriptions of theses options and their use please see Chapter 5 of the M300E/EM Operators Manual (P/N 04288). Table 5-1: Possible Warning Messages at Start-Up OPTION NO.
M300EU Optional Hardware and Software Addendum to M300E/EM Manual P/N 04288 For assistance with ordering these options, please contact the Sales department of Teledyne – Advanced Pollution Instruments at: TOLL-FREE: 800-324-5190 FAX: 858-657-9816 TEL: 858-657-9800 E-MAIL: api-sales@teledyne.com WEB SITE: www.teledyne-api.com 5.1.
M300EU Optional Hardware and Software (Addendum to M300EU Manual - P/N 04145) 5.1.2. ZERO SPAN VALVES WITH IZS (OPT 51B) Because of the addition of the auto-reference gas path and the multi-tube Nafion® dryer, the internal pneumatics gas flow of the M300EU is somewhat different from the M300E/EM. Otherwise, the information found in Section 5.4.4 of the M300E/EM Operators Manual (P/N 04288) is applicable to the M300EU.
M300EU Optional Hardware and Software Addendum to M300E/EM Manual P/N 04288 5.1.3. Zero Span Valves with IZS and Shutoff VALVE (OPT 51B) Because of the addition of the auto-reference gas path and the multi-tube Nafion® dryer, the internal pneumatics gas flow of the M300EU is somewhat different from the M300E/EM. Otherwise, the information found in Section 5.4.4 of the M300E/EM Operators Manual (P/N 04288) is applicable to the M300EU.
M300EU M300EU OPERATING INSTRUCTIONS (Addendum to M300EU Manual - P/N 04145) 6. M300EU OPERATING INSTRUCTIONS 6.1. SUMMARY OF DIFFERENCES BETWEEN OPERATING THE M300EU AND THE M300E/EM ANALYZERS. For the most part the operation instruction for the M300EU are the same as those described in Chapter 6 of the M300E/EM manual (P/N 04288) with the following exceptions: • There are several additional Test functions related to the optical bench’s convection oven and the AREF cycle (see Section6.2.2).
M300EU M300EU OPERATING INSTRUCTIONS Addendum to M300E/EM Manual P/N 04288 6.2. OPERATING MODES The information found in Section 6.1 of the M300E/EM Operators Manual (P/N 04288) is applicable to the M300EU with the following exception(s). The following table supersedes Table 6-2 of the M300E/EM Operators Manual (P/N 04288).
M300EU M300EU OPERATING INSTRUCTIONS (Addendum to M300EU Manual - P/N 04145) 6.2.1. AUTO-REFERENCE MODE (AREF) One of the most significant differences between the M300E/EM and the M300EU analyzers is the auto-reference measurement feature.
M300EU M300EU OPERATING INSTRUCTIONS Addendum to M300E/EM Manual P/N 04288 6.2.2. TEST FUNCTIONS The information found in Section 6.2.1 of the M300E/EM Operators Manual (P/N 04288) is applicable to the M300EU with the following exception(s): • The following table supersedes Table 6-2 of the M300E/EM Operators Manual (P/N 04288). Table 6-2: Test Functions Defined Units Meaning RANGE PPB, PPM UGM, MGM The full-scale limit at which the output range of the analyzer’s Analog Outputs is currently set.
M300EU M300EU OPERATING INSTRUCTIONS (Addendum to M300EU Manual - P/N 04145) 6.3. SETUP Æ RNGE: ANALOG OUTPUT REPORTING RANGE CONFIGURATION 6.3.1. PHYSICAL RANGE VERSUS ANALOG OUTPUT REPORTING RANGES Functionally, the M300EU analyzer has one hardware “physical range” that is capable of determining CO concentrations between 0 ppb and 100,000 ppb. This architecture improves reliability and accuracy by avoiding the need for extra, switchable, gain-amplification circuitry.
M300EU M300EU OPERATING INSTRUCTIONS Addendum to M300E/EM Manual P/N 04288 The A1 and A2 channels output a signal that is proportional to the CO concentration of the sample gas. They can be configured: • With independent reporting ranges reporting a “single” output signal (SNGL Mode, see Section 6.3.3) o • Be to operate completely independently (DUAL mode, see Section 6.3.4).
M300EU M300EU OPERATING INSTRUCTIONS (Addendum to M300EU Manual - P/N 04145) 6.3.3. RNGE Æ MODE Æ SNGL: CONFIGURING THE M300EU ANALYZER FOR SINGLE RANGE MODE The single range mode sets a single maximum range for the both the A1 and A2 analog outputs. If the single range is selected both outputs are slaved together and will represent the same reporting range span (e.g. 0-50 ppm), however their electronic signal levels may be configured for different ranges (e.g. 0-10 VDC vs. 0-.1 VDC.
M300EU M300EU OPERATING INSTRUCTIONS Addendum to M300E/EM Manual P/N 04288 6.3.4. RNGE Æ MODE Æ DUAL: CONFIGURING THE M300EU ANALYZER FOR DUAL RANGE MODE DUAL range mode allows the A1 and A2 outputs to be configured with separate reporting range spans as well as separate electronic signal levels. The analyzer software calls these two ranges LOW and HI. • The LOW range setting corresponds with the analog output labeled A1 on the rear panel of the instrument and is viewable via the test function RANGE 1.
M300EU M300EU OPERATING INSTRUCTIONS (Addendum to M300EU Manual - P/N 04145) 6.3.5. RNGE Æ MODE Æ AUTO: CONFIGURING THE M300EU ANALYZER FOR AUTO RANGE MODE AUTO range mode gives the analyzer to ability to output data via a LOW range (displayed on the front panel as RANGE1) and HIGH range (displayed on the front panel as RANGE2) on a single analog output.
M300EU M300EU OPERATING INSTRUCTIONS Addendum to M300E/EM Manual P/N 04288 6.3.6. SETUP Æ RNGE Æ UNIT: SETTING THE REPORTING RANGE UNIT TYPE The M300EU can display concentrations in ppb, ppm, ug/m3, mg/m3 units. Changing units affects all of the COM port values, and all of the display values for all reporting ranges. To change the units of measure press: SAMPLE CAL SETUP X.X SETUP PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE SETUP X.X MODE SET SETUP X.
M300EU M300EU OPERATING INSTRUCTIONS (Addendum to M300EU Manual - P/N 04145) 6.4. SETUP Æ MORE Æ AREF: CONFIGURING AND PERFORMING AUTO-REFERENCE MEASUREMENTS 6.4.1. ADJUSTING THE A-REF MODE CYCLE TIME The auto-reference measurement feature is initiated by the M300EU at regular intervals (see Section 10.1.1). It is triggered by the timer feature of the analyzers ACAL system, which uses the instrument’s internal clock.
M300EU M300EU OPERATING INSTRUCTIONS Addendum to M300E/EM Manual P/N 04288 6.4.2. FORCING AN AUTO-REFERENCE MEASUREMENT Sometimes it is advisable to perform an auto-reference measurement at other times such as just before calibrating the analyzer. To manually start an auto-reference measurement cycle, press: 30 05831 Rev.
M300EU M300EU OPERATING INSTRUCTIONS (Addendum to M300EU Manual - P/N 04145) 05514 Rev A1 31
M300EU M300EU OPERATING INSTRUCTIONS Addendum to M300E/EM Manual P/N 04288 6.5. SETUP Æ MORE Æ VARS: INTERNAL VARIABLES (VARS) The information found in Section 6.12 of the M300E/EM Operators Manual (P/N 04288) is applicable to the M300EU with the following exception(s): • There is no STABIL_GAS variable available under the VARS menu of the M300EU. • The following table supersedes Table 6-14 of the M300E/EM Operators Manual (P/N 04288). Table 6-3: NO.
M300EU M300EU OPERATING INSTRUCTIONS (Addendum to M300EU Manual - P/N 04145) 6.6. SETUP Æ MORE Æ DIAG: USING THE DIAGNOSTICS FUNCTIONS The information found in Section 6.13 of the M300E/EM Operators Manual (P/N 04288) is applicable to the M300EU with the following exception(s): • There is no DISPLAY SEQUENCE CONFIGURATION submenu available under the DIAG menu of the M300EU. • The following table supersedes Table 6-15 of the M300E/EM Operators Manual (P/N 04288).
M300EU M300EU OPERATING INSTRUCTIONS Addendum to M300E/EM Manual P/N 04288 6.7. ANALOG OUTPUT CONFIGURATION 6.7.1. ANALOG I/O CONFIGURATION Because the manner in which the analog outputs are implemented differs between the M300E/EM and the M300EU, there are significant differences in the manner in which the ANALOG I/O are manipulated. THE ANALOG I/O CONFIGURATION SUBMENU This section replaces Section 6.13.5.1 of the M300E/EM Operators Manual (P/N 04288).
M300EU M300EU OPERATING INSTRUCTIONS (Addendum to M300EU Manual - P/N 04145) To configure the analyzer’s three analog outputs, set the electronic signal type of each channel and calibrate the outputs. This consists of: 1. Selecting an output type (voltage or current, if an optional current output driver has been installed) and the signal level that matches the input requirements of the recording device attached to the channel. 2.
M300EU M300EU OPERATING INSTRUCTIONS Addendum to M300E/EM Manual P/N 04288 ANALOG OUTPUT SIGNAL TYPE AND RANGE SELECTION The information found in Section 6.13.5.2 of the M300E/EM Operators Manual (P/N 04288) is applicable to the M300EU with the following exception(s): • There are minor differences in the displays ( e.g. CONC_OUT_2 instead of DATA_OUT_2) User Notes: TURNING THE ANALOG OUTPUT OVER-RANGE FEATURE ON/OFF The information found in Section 6.13.5.
M300EU M300EU OPERATING INSTRUCTIONS (Addendum to M300EU Manual - P/N 04145) 6.7.2. CALIBRATION OF THE ANALOG OUTPUTS This section replaces Section 6.13.6 of the M300E/EM Operators Manual (P/N 04288). ANALOG OUPUT calibration needs to be carried out on first startup of the analyzer (performed in the factory as part of the configuration process) or whenever re-calibration is required. The analog outputs can be calibrated automatically or adjusted manually.
M300EU M300EU OPERATING INSTRUCTIONS Addendum to M300E/EM Manual P/N 04288 6.7.3. SELECTING A TEST CHANNEL FUNCTION FOR OUTPUT A4 This section replaces Section 6.13.5.
M300EU M300EU OPERATING INSTRUCTIONS (Addendum to M300EU Manual - P/N 04145) To activate the TEST Channel and select a function, press: 6.7.4. HESSEN PROTOCOL The information found in Section 6.15.3 of the M300E/EM Operators Manual (P/N 04288) is applicable to the M300EU with the following exception(s): • There is only one default gas type programmed into the M300EU. The following table replaces Table 632 of the M300E/EM Operators Manual (P/N 04288).
M300EU M300EU OPERATING INSTRUCTIONS Addendum to M300E/EM Manual P/N 04288 • The list of Hessen status flags for the M300EU is different from that of the M300E/EM. The following table replaces Table 6-33 of the M300E/EM Operators Manual (P/N 04288).
M300EU CALIBRATION PROCEDURES (Addendum to M300EU Manual - P/N 04145) 7. CALIBRATION PROCEDURES Calibration of the M300EU should be performed according to the procedures described in Chapters 7 & 8 of the M300E/EM Manual - P/N 04288 with the following notes and exceptions: • Delivering span and zero gases for the higher resolution the M300EU can be difficult.
M300EU CALIBRATION PROCEDURES Addendum to M300E/EM Manual P/N 04288 MANUAL CALIBRATION WITH ZERO/SPAN VALVES The information found in Section 7.4 of the M300E/EM Operators Manual (P/N 04288) is applicable to the M300EU with the following exception(s). • Set the display to show the STABILITY test function. • There is no GAS TO CAL step. MANUAL CALIBRATION CHECKS WITH ZERO/SPAN VALVES The information found in Section 7.
M300EU EPA Protocol Calibration (Addendum to M300EU Manual - P/N 04145) 8. EPA PROTOCOL CALIBRATION The information found in Chapter 8 of the M300E/EM Operators Manual (P/N 04288) is applicable to the M300EU.
EPA Protocol Calibration M300EU Addendum to M300E/EM Manual P/N 04288 USER NOTES: 44 05831 Rev.
M300EU INSTRUMENT MAINTENANCE (Addendum to M300EU Manual - P/N 04145) 9. INSTRUMENT MAINTENANCE The information found in Chapter 9 of the M300E/EM Operators Manual (P/N 04288) is applicable to the M300EU with the following exception(s): • The oven temperature should be tracked along with the other parameters listed on Table 9-2 of the M300E/EM Operators Manual (see Table 9-1 below). 9.1.
INSTRUMENT MAINTENANCE M300EU Addendum to M300E/EM Manual P/N 04288 USER NOTES: 46 05831 Rev.
M300EU INSTRUMENT MAINTENANCE (Addendum to M300EU Manual - P/N 04145) Table 9-1: FUNCTION OPERATING MODE* STABILITY ZERO CAL CO MEAS ZERO CAL M300EU Test Function Record DATE RECORDED ZERO CAL MR RATIO SPAN CAL PRES SAMPLE PHT DRIVE SAMPLE AFTER WARM-UP SLOPE SPAN CAL OFFSET ZERO CAL OVEN TEMP SAMPLE 05514 Rev A1 47
INSTRUMENT MAINTENANCE M300EU Addendum to M300E/EM Manual P/N 04288 USER NOTES: 48 05831 Rev.
M300EU THEORY OF OPERATION (Addendum to M300EU Manual - P/N 04145) 10. THEORY OF OPERATION 10.1. MEASUREMENT METHOD The information found in Section 10.1 of the M300E/EM Operators Manual (P/N 04288) is applicable to the M300EU with the following addition. It is recommended that you read that section before continuing. 10.1.1.
M300EU THEORY OF OPERATION Addendum to M300E/EM Manual P/N 04288 The auto-reference measurement takes approximately 15 minutes. To ensure that the sample chamber of the optical bench is properly purged when switching between the sample and auto-reference measurements and vice-versa, each auto-reference cycle includes a 3 minute dwell period before and after the actual measurements are made. This cycle is restarted every 4 hours by an ACAL sequence, programmed at the factory (see Section 6.4).
M300EU THEORY OF OPERATION (Addendum to M300EU Manual - P/N 04145) 10.2.2. THE A-REF VALVE ASSEMBLY The auto-reference valve assembly is located next to the optical bench, at the rear of the analyzer between the Nafion® dryer and the outer wall of the instrument (see Figure 3-1). The following table describes the state of each valve during the analyzer’s various operational modes (see Figure 10-1).
THEORY OF OPERATION M300EU Addendum to M300E/EM Manual P/N 04288 The dryer consists of a bundle of 0.030" O.D. Nafion® tubes housed within a single large tube shell. Sample gas flows within the Nafion tubes while water vapor absorbs into the tubular membrane walls and is removed. Moisture permeating the tubing is carried away by a dry purge gas within the shell that flows countercurrent to the sample gas.
M300EU THEORY OF OPERATION (Addendum to M300EU Manual - P/N 04145) 10.3. ELECTRONIC OPERATION 10.3.1. OVERVIEW The information found in Section 10.4.1 of the M300E/EM Operators Manual (P/N 04288) is applicable to the M300EU with the following exception(s): • This figure replaces Figure 10-9of the M300E/EM Operators Manual.
M300EU THEORY OF OPERATION Addendum to M300E/EM Manual P/N 04288 10.3.2. THE RELAY PCA The information found in Section 10.4.5 of the M300E/EM Operators Manual (P/N 04288) is applicable to the M300EU with the following exception(s): 10.3.2.1. Temperature Control of the Convection Oven The information found in Section 10.4.5.
M300EU THEORY OF OPERATION (Addendum to M300EU Manual - P/N 04145) 10.3.2.2. Oven Heaters AC Power Configuration The two main heaters for the convection oven area of the M300EU are AC heaters. A jumper, located in line on the power connection between the relay PCA and the heaters, set the heaters in one of two configurations: • In parallel for 115 VAC operation, or; • In series for 230 VAC operation.
M300EU THEORY OF OPERATION Addendum to M300E/EM Manual P/N 04288 10.3.2.3. Status LED’s This information replaces that found in Sections 10.4.5.5 of the M300E/EM Operators Manual. • Eight LED’s are located on the analyzer’s relay board to show the current status on the various control functions performed by the relay board (see Figure 10-14 of the M300E/EM Operators Manual).
M300EU THEORY OF OPERATION (Addendum to M300EU Manual - P/N 04145) 10.3.4. POWER DISTRIBUTION The information found in Section 10.4.5 of the M300E/EM Operators Manual (P/N 04288) is applicable to the M300EU with the following exception(s): • This Figure replaces Figure 10-15 of the M300E/EM Operators Manual (P/N 04288). SENSOR SUITES ANALOG SENSORS IR detector sensors Temp Sensors, Flow Sensors, Pressure Sensors Sensor Control & I/O Logic Pre-Amplifiers & Amplifiers KEY LOGIC DEVICES (e.g.
M300EU TROUBLESHOOTING & REPAIR (Addendum to M300EU Manual - P/N 04145) 11. TROUBLESHOOTING & REPAIR 11.1. GENERAL NOTES CAUTION THE OPERATIONS OUTLINED IN THIS CHAPTER MUST BE PERFORMED BY QUALIFIED MAINTENANCE PERSONNEL ONLY. PLEASE READ CHAPTER 11 OF THE M300E/EM MANUAL (P/N 04288) BEFORE ATTEMPTING THE FOLLOWING TROUBLE SHOOTING OR REPAIR PROCEDURES CAUTION RISK OF ELECTRICAL SHOCK. SOME OPERATIONS NEED TO BE CARRIED OUT WITH THE ANALYZER OPEN AND RUNNING.
M300EU TROUBLESHOOTING & REPAIR Addendum to M300E/EM Manual P/N 04288 11.2. FAULT DIAGNOSIS WITH WARNING MESSAGES The following Table replaces Table 11-1; of the M300E/EM Operators Manual. Table 11-1: WARNING MESSAGE Warning Messages - Indicated Failures FAULT CONDITION BENCH TEMP WARNING The optical bench temp is ° controlled at 48 ± 2 C. BOX TEMP WARNING Box Temp is ° ° < 5 C or > 48 C.
M300EU TROUBLESHOOTING & REPAIR (Addendum to M300EU Manual - P/N 04145) Table 11-1: Warning Messages – Indicated Failures (cont.) WARNING MESSAGE FAULT CONDITION SAMPLE FLOW WARN Sample flow rate is <1400 cm3/min or > 2200 cm3/min. SAMPLE PRES WARN Sample Pressure is <10 in-Hg or > 35 in-Hg Normally 29.92 in-Hg at sea level decreasing at 1 in-Hg per 1000 ft of altitude (with no flow – pump disconnected). SAMPLE TEMP WARN o Sample temperature is < 10 C or > o 100 C.
M300EU TROUBLESHOOTING & REPAIR Addendum to M300E/EM Manual P/N 04288 11.2.1. FAULT DIAGNOSIS WITH TEST FUNCTIONS The following table supersedes Table 11.2 of the M300E/EM Operators Manual (P/N 04288). Table 11-2: TEST FUNCTIONS Test Functions - Indicated Failures INDICATED FAILURE(S) (As Displayed) TIME RANGE STABIL CO MEAS & CO REF MR RATIO PRES SAMPLE FL SAMPLE TEMP BENCH TEMP WHEEL TEMP BOX TEMP OVEN TEMP Time of day clock is too fast or slow To adjust See Section 6.
M300EU TROUBLESHOOTING & REPAIR (Addendum to M300EU Manual - P/N 04145) Table 11-2: TEST FUNCTIONS Test Functions - Indicated Failures INDICATED FAILURE(S) (As Displayed) PHT DRIVE SLOPE OFFSET 05514 Rev A1 If this drive voltage is out of range it may indicate one of several problems: - A poor mechanical connection between the various components in inside the detector housing - An electronic failure of the IR Photo-Detector’s built-in cooling circuitry, or; - A temperature problem inside the anal
M300EU TROUBLESHOOTING & REPAIR Addendum to M300E/EM Manual P/N 04288 11.2.2. RELAY BOARD STATUS LED’S The information found in Section 11.1.4.3 of the M300E/EM Operators Manual (P/N 04288) is applicable to the M300EU with the following exception: • The following table replaces Table 11-5 of the M300E/EM Operators Manual.
M300EU TROUBLESHOOTING & REPAIR (Addendum to M300EU Manual - P/N 04145) 11.3. GAS FLOW PROBLEMS Along with the information found in Section 11.2 of the M300E/EM Operators Manual (P/N 04288), also be aware that problems with the flow of gas through the Nafion® dryer could also be a cause of pressure or flow problems through the M300EU. Poor gas flow or leaks related to the dryer can also cause it to not dry the sample gas efficiently allowing extra H2O to interfere with the analyzer’s CO measurements.
M300EU TROUBLESHOOTING & REPAIR Addendum to M300E/EM Manual P/N 04288 11.5. SUBSYSTEM CHECHOUT 11.5.1. RELAY BOARD The information found in Section 11.5.5 of the M300E/EM Operators Manual (P/N 04288) is applicable to the M300EU with the following exception: • The following table replaces Table 11-8 of the M300E/EM Operators Manual.
M300EU TROUBLESHOOTING & REPAIR (Addendum to M300EU Manual - P/N 04145) 11.6. TECHNICAL ASSISTANCE If this addendum and its trouble-shooting / repair sections do not solve your problems, technical assistance may be obtained from Teledyne Instruments, Customer Service, 9480 Carroll Park Drive, San Diego, CA 92121. Phone: +1 858 657 9800 or 1-800 324 5190. Fax: +1 858 657 9816. Email: apicustomerservice@teledyne.com.
TROUBLESHOOTING & REPAIR M300EU Addendum to M300E/EM Manual P/N 04288 USER NOTES: 68 05514 Rev A1
M300EU Addendum to M300E/EM Manual APPENDIX A - Version Specific Software Documentation APPENDIX A - Version Specific Software Documentation APPENDIX A-1: M300EU Software Menu Trees APPENDIX A-2: M300EU Setup Variables Available Via Serial I/O APPENDIX A-3: M300EU Warnings and Test Measurements Via Serial I/O APPENDIX A-4: M300EU Signal I/O Definitions APPENDIX A-5: M300EU iDAS Functions 05924 Rev K.
APPENDIX A-1: M300EU Software Menu Trees, Revision K.6 M300EU Addendum to M300E/EM Manual APPENDIX A-1: M300EU Software Menu Trees, Revision K.6 SAMPLE TEST1 CALZ3 CALS3 MSG1 CLR LOW2 HIGH2 LOW2 HIGH2 LOW2 HIGH2 Press to cycle through the active warning messages. Press to clear an active warning messages.
M300EU Addendum to M300E/EM Manual APPENDIX A-1: M300EU Software Menu Trees, Revision K.6 Figure A-2: 05924 Rev K.
APPENDIX A-1: M300EU Software Menu Trees, Revision K.6 Figure A-3: A-4 M300EU Addendum to M300E/EM Manual Primary Setup Menu Æ iDAS Submenu 05924 Rev K.
M300EU Addendum to M300E/EM Manual Figure A-4: 05924 Rev K.6 APPENDIX A-1: M300EU Software Menu Trees, Revision K.
APPENDIX A-1: M300EU Software Menu Trees, Revision K.6 Figure A-5: A-6 M300EU Addendum to M300E/EM Manual Secondary Setup Menu Æ Hessen Protocol Submenu 05924 Rev K.
M300EU Addendum to M300E/EM Manual APPENDIX A-1: M300EU Software Menu Trees, Revision K.
M300EU Addendum to M300E/EM Manual APPENDIX A-2: Setup Variables For Serial I/O, Revision K.6 APPENDIX A-2: Setup Variables For Serial I/O, Revision K.6 Table A-1: Additional or Changed Setup Variables Relevant to the M300EU, Revision K.
M300EU Addendum to M300E/EM Manual APPENDIX A-2: Setup Variables For Serial I/O, Revision K.6 SETUP VARIABLE NUMERIC UNITS DEFAULT VALUE VALUE RANGE DESCRIPTION OVEN_PROP 1/ºC 0.5 0–100 Internal box temperature #2/oven PID proportional coefficient. Proportional band is the reciprocal of this setting. OVEN_INTEG — 0.02 0–100 Internal box temperature #2/oven PID integral coefficient. OVEN_DERIV — 0 0–100 Internal box temperature #2/oven PID derivative coefficient.
M300EU Addendum to M300E/EM Manual APPENDIX A-2: Setup Variables For Serial I/O, Revision K.6 SETUP VARIABLE NUMERIC UNITS DEFAULT VALUE VALUE RANGE O2_FILT_PCT % 2 0.1–100 O2_FILT_DELAY Seconds 20 0–300 O2_DIL_FACTOR — 1 0.1–1000 CO2_COMP_ENABLE — OFF ON, OFF CO2_COMP_CONC % 0 0–20 CO2 concentration to compensate for. O2_CELL_SET ºC 50 Warnings: 45–55 30–70 O2 sensor cell temperature set point and warning limits.
M300EU Addendum to M300E/EM Manual APPENDIX A-3: Warnings and Test Functions, Revision K.6 APPENDIX A-3: Warnings and Test Functions, Revision K.6 Table A-3: Additional or Changed Relevant to the M300EU Warning Messages, Revision K.6 NAME MESSAGE TEXT WAUTOZERO AZERO WARN 1.001 Auto-reference ratio below limit specified by ZERO_LIMIT variable. WBOXTEMP2 BOX TEMP2 WARNING Chassis temperature outside of warning limits specified by BOX_SET2 variable.
APPENDIX A-3: Warnings and Test Functions, Revision K.6 Table A-5: M300EU Addendum to M300E/EM Manual Additional or Changed Test Function Relevant to the M300EU , Revision K.6 TEST FUNCTION NAME MESSAGE TEXT STABILITY STABIL=0.0 PPM AUTOZERO AZERO RATIO=1.234 BOXTEMP2 BOX TEMP2=29.6 C Internal box temperature #2. OVENTEMP OVEN TEMP=30.1 C Oven temperature Table A-6: DESCRIPTION These gases not applicable to the M300EU Measure/reference ratio during auto-reference.
M300EU Addendum to M300E/EM Manual APPENDIX A-4: Signal I/O Definitions for 300E/EM Series Analyzers, Rev. K.6 APPENDIX A-4: Signal I/O Definitions for 300E/EM Series Analyzers, Rev. K.6 Table A-7: Additional or Changed Test Signal I/O Definitions for M300EU, Revision K.6 Signal Name Bit or Channel Number Description A status outputs, U24, J1017, pins 1–8 = bits 0–7, default I/O address 323 hex ST_AUTO_REF 6 0 = in auto-reference mode 1 = not in auto-reference mode ST_CONC_ALARM_2 7 0 = conc.
M300EU Addendum to M300E/EM Manual APPENDIX A-5: M300EU iDAS Parameters Revision K.6 APPENDIX A-5: M300EU iDAS Parameters Revision K.6 Table A-9: Additional or Changed iDAS Trigger Events for M300EU, Revision K.6 NAME Table A-10: DESCRIPTION AZEROW Auto-zero warning OVTMPW Internal box temperature #2/oven warning M300E/EM iDAS Trigger Events Not Applicable to the M300EU, Revision K.
M300EU Addendum to M300E/EM Manual Table A-9: APPENDIX A-5: M300EU iDAS Parameters Revision K.6 Additional or Changed iDAS Functions for M300EU, Revision K.6 NAME DESCRIPTION AZERO UNITS Auto-zero reading M/R OVNTMP Internal box temperature #2/oven OVNDTY Internal box temperature #2/oven control duty cycle Table A-9: °C Fraction (0.0 = off,1.0 = on full) M300E/EM iDAS Functions Not Applicable to the M300EU, Revision K.
APPENDIX A-6: Terminal Command Designators, Revision K.6 M300EU Addendum to M300E/EM Manual APPENDIX A-6: Terminal Command Designators, Revision K.6 The information found in Appendix A-6 of the M300E/EM Operators Manual (P/N 04906) is applicable to the M300EU . USER NOTES: A-16 05924 Rev K.
M300EU Addendum to M300E/EM Manual APPENDIX B - M300EU SPARE PARTS & EXPENDABLES APPENDIX B - M300EU SPARE PARTS & EXPENDABLES NOTE Use of replacement parts other than those supplied by API may result in non-compliance with European standard EN 61010-1.
APPENDIX B - M300EU SPARE PARTS & EXPENDABLES M300EU Addendum to M300E/EM Manual USER NOTES B-2 05925 Rev A
