U n i P i l o t® I n s ta l l at i o n M AN U AL Assisted Steering Kit Number 91-02400 or 91-02402
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UniPilot® Table of Contents PREPARATION 2 Components 2 Installation 6 Overview of the Assembly..............................................................................................................................................................6 Six Simple Steps to Get Going!......................................................................................................................................................................... 7 Assemble Mounting Bracket...............................
UniPilot® PREPARATION Before beginning the installation, thoroughly clean the steering wheel and steering column area. Park the vehicle on a clean, level floor with adequate clearance to work around. Do not attempt to loosen or attach any fittings while the engine is running. Photos and illustrations may vary from the actual components provided. This may be due to different installation options, operation modes or production models. Always try to use original parts.
UniPilot® Part # Description 32-04040 Switch, Engage/Disengage FieldPilot 32-04057 Switch, System Ready, UniPilot 45-05381 Cable, 3 Pos. Battery 12'/3.
UniPilot® Part # Description 90-02806 Kit, UniPilot Assisted Steering System 28-01029 UniPilot Electric Steering Motor (ESM) (included in 90-02806 Kit) 28-01030 UniPilot Contact Wheel (included in 90-02806 Kit) 91-07015 Kit, UniPilot Universal Mounting Bracket (included in 90-02806 Kit) 4 www.teejet.
UniPilot® Figure 1-1: System Diagram to Matrix Guidance product 8 Pos.
UniPilot® Installation system. If there are questions concerning the installation of the UniPilot system on a vehicle, or due to the changes in component specifications the parts supplied in the kit are not as presented in this document, please contact your dealer or TeeJet Customer service representative for clarification before installation.
UniPilot® Six Simple Steps to Get Going! 1. Assemble Universal Mounting Bracket Kit on steering column so that it can be adjusted with the installation of the UniPilot ESM. • See page 8 for recommendations for your specific steering column. 2. Install UniPilot ESM and check spacing. • Attach the UniPilot ESM to the mounting bracket. The steering wheel should rotate freely around when the UniPilot ESM is in the Operating Position. When in the Standby Position, there should be 1.6 in.
UniPilot® Configuration Options Installation Option Type of Steering Column Metal Strap Round Use a metal strap to attach through the appropriate slots in the mounting bracket to steering wheel column and hand tighten loosely. Multiple slots have been made available to accommodate different steering column sizes. Square U-Bolts Use two (2) u-bolts, washers and nuts to attach mounting bracket to steering wheel column and hand tighten loosely. 8 www.teejet.com Round, under 1.
UniPilot® UniPilot ESM Assemble UniPilot ESM Figure 1-4: Insert UniPilot ESM Into Sliding Carriage 1. Slip the sliding carriage onto the assembly base. 2. Slip the steering column bracket between assembly base and sliding carriage. Sliding 3. With the UniPilot ESM in the standby position (see page 12), position the UniPilot ESM Carriage a distance of 1.6 in. / 40 mm from the steering wheel. 4. Tighten the sliding carriage black T-bolt. Figure 1-8: Positioning of UniPilot ESM 1.6" 40 mm 9.
UniPilot® Electronics Connections Connect SCM Harness Connect UniPilot ESM to the Steering Control Module (SCM) through the SCM harness using the Steering Actuator connection. Figure 1-10: Electronics Connection 45-07727 SCM Power In/Out SCM Power I/O 45-07727 DC: xx/xx Steering Actuator Power 90-02806 UniPilot Assisted Steering System 78-08075 Steering Control Module (SCM) Install the System Ready Switch 1.
UniPilot® General Recommended Electronics Installation The Steering Control Module (SCM) must be mounted securely flat to the floor of the cab with the arrow facing forward. The control console can be mounted to the operator’s preference. The GPS antenna should be mounted as far forward as possible on top of the cab or hood (depending on vehicle) on a metal surface of at least 4 in. / 10 cm square.
UniPilot® Operation If there are questions concerning the operation of the UniPilot system on this vehicle, or due to the changes in component specifications the parts supplied in the kit are not exactly as presented in this document, please contact your dealer or TeeJet Customer service representative for clarification before operation. TeeJet Technologies is not responsible for misuse or incorrect operation of the system.
UniPilot® Appendix Specifications Connections RS232 9 position (Male) Length Environmental 1+2 Motor A 3+4 Motor B 5 n.c. 6 Encoder + 10V 7 Encoder GND 8 Encoder Channel A 9 Encoder Channel B Storage temperature -40°F to 212°F -40°C to 90°C Operation temperature -40°F to 176°F -40°C to 80°C Protection rating IP 30 Chemical contamination Water and aqueous saline solution Dilute acids and bases, Aliphatic hydrocarbons 1.6 ft. / 0.
UniPilot® Operation and Storage Conditions Electronic components of the UniPilot ESM are designed for rough environmental conditions like agricultural applications. However it should always be installed in the operator's station of the vehicle. Warning! Never use a pressure washer to clean the UniPilot ESM. If needed wipe with a moist cloth. Warning! Always protect the UniPilot ESM from falling onto a hard surface, to prevent internal damage.
UniPilot® Replacement of Contact Wheel The contact wheel is a wear part and has to be replaced when worn. Figure 1-20: Unscrew Cover To replace the contact wheel: 1. 2. 3. 4. 5. 6. Put the UniPilot ESM in the standby position. Unscrew the cover mounting screw with a 3 mm allen wrench. Remove the cover from the contact wheel. Pull the wheel from the 4 holding pins. Slip the new contact wheel onto the four holding bolts and press it down. Replace the cover and hand tighten the holding screw.
® U n i P i l o t I n s ta l l at i o n M a n ua l Six Simple Steps to Get Going! 1. Assemble Universal Mounting Bracket Kit on steering column so that it can be adjusted with the installation of the UniPilot ESM. 2. Install UniPilot ESM and check spacing. • Attach the UniPilot ESM to the mounting bracket. The steering wheel should rotate freely around when the UniPilot ESM is in the Operating Position. When in the Standby Position, there should be 1.6 in.
