FIELDPILOT® U S E R M A N U A L Assisted steering hydraulic installation manual for vehicle kit number 91-02311 Fits only spra-coupe 44XX Series 4-wheel series sprayers. Not compatible with esp equipped machines.
FieldPilot® FIELDPILOT® Copyrights © 2010 TeeJet Technologies. All rights reserved. No part of this document or the computer programs described in it may be reproduced, copied, photocopied, translated, or reduced in any form or by any means, electronic or machine readable, recording or otherwise, without prior written consent from TeeJet Technologies. Trademarks Unless otherwise noted, all other brand or product names are trademarks or registered trademarks of their respective companies or organizations.
FieldPilot® PREPARATION 1. Before beginning the installation, thoroughly clean the vehicle to remove dirt and contaminants that might get into the hydraulic circuit. 2. Park the vehicle on a clean, level floor with adequate clearance to work around. 3. Do not attempt to loosen any hydraulic fittings while the engine is running. 4. Allow the motor and the hydraulics to cool until it is no more than warm to the touch before proceeding. 5.
FieldPilot® KIT CONTENTS Unpack the installation kit and identify the required parts. Item Part Number Description Quantity A 32-04040 Switch, Engage/Disengage, Momentary...................................................................1 B 350-0024 Washer, Flat, 1/4” SST..............................................................................................2 C 350-0027 Washer, Flat, 5/16” SST............................................................................................
FieldPilot® BB 68-02078 Adapter, Hydraulic 90 Elbow - #6maleJIC x #6femJIC.............................................1 CC 68-02082 Adapter, Hydraulic #6maleJIC x #8maleORB...........................................................7 DD 68-02093 Adapter, Hydraulic 90 Elbow - #8maleJIC x #8femJIC.............................................1 EE 68-02122 Adapter, Hydraulic #8maleJIC x #12maleORB.........................................................
FieldPilot® Item Part # Description H 35-02155 Assembly, Hydraulic Counter Balance I 45-07703 Harness, SCM J 45-10103 Harness, Valve K 60-01017 Washer, Flat, Fender 5/16” x 1-1/2” L 60-04089 Bolt, Hex 3/8”-16 x 3-3/4” SST M 60-04090 Bolt, Hex 1/4”-20 x 2” SST N 60-04094 Bolt, Hex 5/16”-18 x 1-3/4” SST O 60-04095 Bolt, Hex 3/8”-16 x 1-1/2” SST Illustration www.teejet.
FieldPilot® Item Part # Description P 60-07027 Nut, NyLock 3/8”-16, SST Q 65-05162 Bracket, Hydraulic Block Mount R 65-05175 Bracket, CB Valve Mount SC4XXX S 68-01221 Hose, Hydraulic 3/8” x 66” #6femJICswiv x #6femJICswiv T 68-01098 Hose, Hydraulic 1/2” x 64” #8femJICswiv x #8femJICswiv90EL U 68-01099 Hose, Hydraulic 1/2” x 70” #8femJICswiv x #8femJICswiv90EL V 68-01100 Hose, Hydraulic 3/8” x 18” #6femJICswiv x #6femJICswiv W 68-01101 Hose, Hydraulic 3/8” x 10.
FieldPilot® Item Part # Description AA 68-02022 Adapter, Hydraulic Run Tee - #6 JIC BB 68-02078 Adapter, Hydraulic 90 Elbow - #6maleJIC x #6femJIC CC 68-02082 Adapter, Hydraulic #6maleJIC x #8maleORB DD 68-02093 Adapter, Hydraulic 90 Elbow - #8maleJIC x #8femJIC EE 68-02122 Adapter, Hydraulic #8maleJIC x #12maleORB FF 68-02113 90 Elbow - #6maleJIC x #6maleJIC 90-50013 Cable Tie Kit, 15 98-05109 Installation Manual, SpraCoupe 4455 (4 Wheel) 91-07011 Kit, Steering Disengage Illustra
FieldPilot® Figure 1-1: Hydraulic Diagram Hose V Hose W Hose V Hose W C2 C1 Counterbalance valve 35-02155 Hose X V2 V1 Hose Y A A B FieldPilot Valve 35-02183 Eaton Steering Orbital Valve AUX Auxiliary Functions T B P EF T P Hose T Hose S Brakes Hose U Charge Valve Added and replacement hoses Added components 8 www.teejet.
FieldPilot® INSTALLATION If there are questions concerning the installation of the FieldPilot system on this vehicle, or due to the changes in component specifications the parts supplied in the kit are not exactly as presented in this document, please contact your dealer or TeeJet Customer service representative for clarification before installation. TeeJet Technologies is not responsible for misuse or incorrect installation of the system.
FieldPilot® 1A. PREPARE THE COUNTERBALANCE VALVE Make sure the counterbalance valve block is clean and free of dust. Remove the plastic plugs and install adapters (CC) in the four ports (V2, V1, C2, C1). Install adapter (BB) on the fitting in port V2. Figure 1-3: Preparing the Counterbalance Valve V1 V2 BB C2 CC C1 2. INSTALL MOUNTING BRACKETS FOR FIELDPILOT VALVE. On the front of the machine, remove the bolt that holds the bracket and the steering hoses on the front cross beam.
FieldPilot® 2A. INSTALL BRACKET FOR COUNTERBALANCE VALVE On the right hand side of the machine, remove the two bolts that are used to mount the hinge bracket. Using parts (O, P), mount the bracket (R) as illustrated in the picture. Figure 1-5: Install Counterbalance Valve Remove O M P B F R O, P R www.teejet.
FieldPilot® 3. INSTALL FIELDPILOT VALVE Install the FieldPilot valve prepared in Step 1 using parts (D, L, P) to mount it to the bracket. Orient the valve as illustrated in the picture. Figure 1-6: Installing the Hydraulic Control Block. 3A. INSTALL COUNTERBALANCE VALVE Install the Counterbalance valve prepared in Step 1a using parts (B, F, M) to mount it to the bracket (R). Orient the valve as illustrated in the picture. Figure 1-7: Install Counterbalance Valve O O, P P R R 12 www.teejet.
FieldPilot® 4. INSTALL STEERING OUTPUT ADAPTERS Locate the hoses that run just under the FieldPilot valve mounted in Step 3. Disconnect the two hoses running up to the orbital from the Tees. Install adapters (FF) in these two hoses. Leave the Tee’s in the other lines and install on them an additional Tee Adapter (AA) as illustrated. Figure 1-8: Installing Steering Output Fittings FF AA 5.
FieldPilot® 6. INSTALL TANK ADAPTER AND HOSE Install tank hose (S) to T port on the FieldPilot valve and route up and over to left side of machine by radiator fan. Remove original hose from tank fitting and install Tee adapter (AA). Then connect hose (S) and original hose to Tee adapter (AA). Use caps and plugs as necessary to reduce amount of oil leakage during installation. Figure 1-10: Install Tank Fitting and Hose S AA S 6A.
FieldPilot® 7. INSTALL PRESSURE AND EXCESS FLOW HOSES Remove the steel line that goes from the Charge Valve to P port of the steering orbital. It may be necessary to remove the hose and fitting next to the P port to gain access to the P port steel line. Install fitting (DD) in port on the charge valve. Install hose (U) from the charge valve fitting (DD) to the P port of the FieldPilot Valve (G). Install hose (T) from EF port on the FieldPilot Valve (G) to the P port of the steering orbital.
FieldPilot® Figure 1-13: Install Pressure and Excess Flow Hoses (continued) Hoses and cable routed up to front T 8. INSTALL THE VALVE CONTROL CABLE Find the cable exit port in the cab and route the valve control cable (J) outside. Run it up along the firewall and then along with the hydraulic hoses up to the steering control valve. Connect the DIN connectors to the steering control valve. Tie up any excess cable to prevent entanglement with any moving parts.
FieldPilot® 9. INSTALL STEERING DISENGAGE SWITCH (KIT 91-07011) On the right hand side of the steering column in the cab, remove the lower bolt as indicated. Drill a hole in the aluminum bracket from Kit 91-07011 for the bolt to fit through. Install the aluminum bracket and bend it as illustrated. Attach the magnets (included) to the steering shaft. The magnets may need to be cut in two. If the magnets are labeled North and South, alternate between them.
FieldPilot® 11. RECOMMENDED ELECTRONICS INSTALLATION The Steering Control Module (SCM) should be mounted securely to the floor of the cab. The control console can be mounted to the operator’s preference. The GPS antenna should be mounted as far forward as possible on top of the cab on a metal surface of at least 4” square. Figure 1-17: Recommended Electronics Installation Console SCM GPS Antenna 18 www.teejet.
FieldPilot® 12. VERIFY OPERATION OF HYDRAULICS AND SET THE STEERING CONTROL RATE Clean and pick up the area around the vehicle and make certain that it is safe to operate. Start the engine and check hydraulic connections for leaks. Rotate the steering wheel from one extreme to the other and back to center, check for leaks. While steering through the extremes of movement, check the cables and hoses for wear points and strain, adjust as necessary.
FieldPilot® 20 www.teejet.
FIELDPILOT® U S E R M A N U A L A series of equipment-specific hydraulic installation kits have been developed to work in conjunction with your assisted steering system. This kit contains the necessary components and instructions to install assisted steering hydraulics on the Spra-Coupe 44XX Series 4-Wheel Series Sprayers. Please review this manual thoroughly before beginning the installation process. 1801 Business Park Drive Springfield, Illinois 62703 USA Tel: (217) 753-8424 • Fax: (217) 753-8426 www.
