Install John Deere 9x00-9x20 User Manual

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F I E L D P I L O T

I N S TA L L AT I O N M A N U A L

Assisted Steering Hydraulic Installation Manual for

Vehicle Kit Number 91-02305

Fits Only John Deere 9x00 & 9x20

Summary of content (32 pages)

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Fieldpilot® I n s ta l l at i o n M AN U AL Assisted Steering Hydraulic Installation Manual for Vehicle Kit Number 91-02305 Fits Only John Deere 9x00 & 9x20
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FieldPilot® FieldPilot® Copyrights © 2011 TeeJet Technologies. All rights reserved. No part of this document or the computer programs described in it may be reproduced, copied, photocopied, translated, or reduced in any form or by any means, electronic or machine readable, recording or otherwise, without prior written consent from TeeJet Technologies. Trademarks Unless otherwise noted, all other brand or product names are trademarks or registered trademarks of their respective companies or organizations.
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FieldPilot® PREPARATION 1. Before beginning the installation, thoroughly clean the vehicle to remove dirt and contaminants that might get into the hydraulic circuit. 2. Park the vehicle on a clean, level floor with adequate clearance to work around. 3. Do not attempt to loosen any hydraulic fittings while the engine is running. 4. Allow the motor and the hydraulics to cool until it is no more than warm to the touch before proceeding. 5.
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FieldPilot® Kit Contents Unpack the installation kit and identify the required parts. Item Part Number Description A 32-04040 Switch, Engage/Disengage.......................................................................................1 B 350-0037 Washer, Flat - 3/8” SST............................................................................................3 C 35-03196 Valve, FieldPilot, PWM, 7.9GPM, CC, w/ Master & Relief........................................
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FieldPilot® AA 68-02119 Adapter, John Deere Shuttle Spacer (Short) (RE58763)..........................................1 BB 68-02120 Adapter, John Deere Shuttle Disc.............................................................................1 CC 68-02161 Adapter, John Deere Shuttle Spacer (Long) (RE213458)........................................1 DD 90-02472 Kit, Patch Antenna Extension 10’..............................................................................
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FieldPilot® Item Part # Description G 60-04089 Bolt, Hex- 3/8-16 x 3-3/4” SST H 60-04095 Bolt, Hex- 3/8-16 x 1-1/2” SST I 60-04099 Set Screw, 10/24 X 3/8”, Cup Point Allen J 60-07027 Nut, NyLock 3/8-16, SST K 65-05162 Bracket, Hydraulic Block Mount L 68-01152 Hose, Hydraulic - 3/8” x 53”, #8FORF x #8FORF90º M 68-01170 Hose, Hydraulic - 3/8” x 38”, #8FORF x #6FORF90º N 68-01256 Hose, Hydraulic - 1/4” x 42”, #6FJIC x #6FORF90º O 68-01257 Hose, Hydraulic - 1/4” x 20”, #6FORF x #6FO
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FieldPilot® Item Part # Description Q 68-02012 Shuttle Tee R 68-02026 Adapter, Hydraulic Run Tee - #8 ORF S 68-02071 Adapter, Hydraulic Run Tee - #6 ORF T 68-02072 Adapter, Hydraulic 90º #6MORF x #6FORF U 68-02073 Adapter, Hydraulic #6MORF x #6MORB V 68-02080 Adapter, Hydraulic 90º #6MJIC x #6MORB W 68-02110 Adapter, Hydraulic #6FORF x #6MORB X 68-02118 Adapter Hydraulic - M14 x 1.
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FieldPilot® Item Part # Description Z 68-02187 Adapter, Hydraulic #6 ORF, GPT (Gauge Port Tee) AA 68-02119 Adapter, John Deere Shuttle Spacer (Short) (RE58763) BB 68-02120 Adapter, John Deere Shuttle Disc CC 68-02161 Adapter, John Deere Shuttle Spacer (Long) (RE213458) DD 90-02472 Kit, Patch Antenna Extension 10’ EE 90-50013 Cable Tie Kit, 15 FF 91-00022 Kit, Articulated Gyro Module GG 91-07011 Steering Wheel Switch Kit HH 98-05217 Installation Manual, John Deere 9X00 & 9X20 II
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FieldPilot® Figure 1-1: Hydraulic Diagram - Without Deluxe SCV Cap Tank L R Steering Unit Normal steering oil source is a gear pump. L B T LS L A P P N M FieldPilot Valve Replace plug with Disc and spacer.
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FieldPilot® Figure 1-2: Hydraulic Diagram - With Deluxe SCV Cap Tank L R Steering Unit Normal steering oil source is a gear pump. L B T LS L A P P N M FieldPilot Valve Lift cap on SCV and insert 10_24 set screw, replace cap. P LS T Hydraulic distribution block on the rear of the tractor Existing Hoses Hoses From Kit 8 www.teejet.
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FieldPilot® Figure 1-3: Hydraulic Diagram - With Other Function Using the Power Beyond Tank L R Steering Unit Normal steering oil source is a gear pump.
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FieldPilot® Figure 1-4: System Diagram Matrix FieldPilot Optional Accessory Matrix 840G 75-30070 75-30071 w/ClearPath 78-50155 GPS Patch Antenna 78-50187 Optional RXA-30 GPS Antenna 45-05786: 20’/6 m 45-05787: 30’/9 m Antenna Cable 65-05226 Kit, Bracket RXA-30 Antenna Kit, RAM Mount w/Suction Cup 90-02349 (Matrix 570G) 90-02700 (Matrix 840G) Matrix 570G 75-30055 75-30056 w/ClearPath Speed Cable 8 Pos. 32-50008 Switch Power/DATA 45-05626 45-05615 4 Pos. 45-05765 8 Pos.
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FieldPilot® Installation If there are questions concerning the installation of the FieldPilot system on this vehicle, or due to the changes in component specifications the parts supplied in the kit are not exactly as presented in this document, please contact your dealer or TeeJet customer service representative for clarification before installation. TeeJet Technologies is not responsible for misuse or incorrect installation of the system.
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FieldPilot® Specific Cautions The two adapters (U & X) look almost identical and can be easily confused with each other. Adapter (X) has metric threads and can be identified by the raised O-ring flange as indicated in the picture. If adapter (X) has a metal washer included, it must be removed before installing adapter (X). Figure 1-6: Preparing the FieldPilot Valve U X 1. Prepare the FieldPilot Valve Install adapter (Y) in the A, B, P and T ports of the FieldPilot valve. Install adapter (V) in LS port.
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FieldPilot® 2. Install the FieldPilot Valve Bracket Locate the holes on the left side of the rear portion of the tractor as shown. Select the hole shown and mount the valve bracket (K) using bolt (H), washer (B) and nut (J). Figure 1-8: Installing the Mounting Bracket for the FieldPilot Valve K H, B, J 3. Mount the FieldPilot Valve Use bolts (G), washers (B) and nuts (J) to mount the FieldPilot valve (C) to the bracket (K).
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FieldPilot® 4. Prepare Left and Right Steering Hose Connections Locate the hose connections from the left steering cylinder near the pivot point in the middle of the tractor. Remove the hoses to the left of the steering cylinder one at a time and install run tee (R). Reconnect the original hoses to the run of the tees. Figure 1-10: Preparing the Left and Right Steering Hose Connections R 5.
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FieldPilot® 6. DETERMINE VERSION OF SCV COVER/CAP There are four types of SCV covers or caps used on this series of John Deere tractor. They are designated as: V1, V2, V3, and Deluxe – see pictures that follow. It is important to know which SCV cover is on your machine, because the SCV cover version determines if you use the Spacer (AA or CC) and disc (BB) or the Set Screw (I) in the LS port.
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FieldPilot® Figure 1-13: V1: Use part (AA & BB) Figure 1-15: V2: Use part (CC & BB) Figure 1-14: V3: Use part (CC & BB) Figure 1-16: Deluxe: Use part (I) (I) mounts under cover 16 www.teejet.
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FieldPilot® 7. PREPARE THE SCV STACK Version V1 Remove the two plugs or test ports from the T and P ports. Install adapters (X) in the T & P ports. Remove the plug from the LS port, and insert shuttle disc (BB) in the LS port. Then insert with threaded end up the spacer (AA) into the same LS port. Finally install adapter (X) in the LS port.
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FieldPilot® Version V2 & V3 Remove the two plugs or test ports from the T and P ports. Install adapters (X) in the T & P ports. Remove the plug from the LS port, and insert shuttle disc (BB) in the LS port. Then insert with threaded end up the spacer (CC) into the same LS port. Finally, install adapter (X) in the LS port. Figure 1-18: Preparing the SCV Stack BB, CC then X X CC BB 18 www.teejet.
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FieldPilot® Version Deluxe Remove the plugs or test ports from the T, LS, and P ports. Install adapters (X) in the T, LS & P ports. Remove the three bolts holding the SCV cover and remove the cover from the SCV stack. Install set screw (I) into the threaded port as indicated. Then reinstall the cover on the SCV stack.
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FieldPilot® Power Beyond is Used By Other Functions If the LS Power Beyond function is already being used by some other application, then the shuttle disc (BB) and the spacers (AA or CC) or the set screw (I) are already installed and you will need to install a shuttle tee (Q). Prepare the shuttle tee (Q) by installing adapters (U) and (W) as shown. Disconnect the hose from the LS port and install the prepared shuttle tee. Reconnect the original LS hose to one port of the shuttle tee.
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FieldPilot® 8. Install the Tank Hose Attach the 90° end of the (P) hose to the T port of the hydraulic stack, and the other end to the T port on the FieldPilot Valve. Figure 1-21: Installing the Tank Hose P P 9. Install Pressure Hose Attach the 90° end of hose (M) to the P port on the hydraulic stack. Connect the straight end of the hose to the P port on the FieldPilot Valve.
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FieldPilot® 10. Install the LS Hose Attach the 90° end of the hose (N) to the LS port on the hydraulic stack. Connect the other end to the LS port on the FieldPilot valve. Figure 1-23: Installing the LS Hose N N 11. Install the Valve Control Cable The valve cable exits the cab in the left rear through a grommet under the rear cab window. Install the electronic valve control cable (F) at the FieldPilot valve by attaching the DIN connectors to the individual coils.
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FieldPilot® 12. INSTALL THE PRESSURE SWITCH, HYDRAULIC ADAPTER, and CABLE The pressure switch and adapter will install in the LS line from the orbital. Follow the LS line from the orbital to where it connects to the priority valve underneath the machine. Disconnect the LS line and install adapter (Z). Then install the Pressure Switch (II) into adapter (Z). Next, connect cable (D) from the pressure switch to the SCM harness cable labeled STEERING WHEEL SWITCH.
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FieldPilot® 13. Install Steering Disengage SENSOR The steering disengage kit (GG) is used to automatically disengage FieldPilot when the steering wheel is turned. The sensor must be mounted so that it has a 1/8” clearance from the magnets. There are two mounting options: 1. Using self tapping screws, mount the aluminum bracket from (GG). Bend it as shown and mount the magnets to the spokes of the steering wheel.
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FieldPilot® 14. Installation of Engage/Disengage Switch Connect item (A) to the connector on the SCM harness labeled Remote Engage/Disengage. Install the push button in a location that is easily accessible during operation of the machine. This switch (A) is not required if the optional foot switch 32-04020 is used. Figure 1-27: Engage/Disengage Switch 15.
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FieldPilot® 16. V ERIFY OPERATION OF HYDRAULICS AND SET THE STEERING CONTROL RATE Clean and pick up the area around the vehicle and make certain that it is safe to operate. Start the engine and check hydraulic connections for leaks. Rotate the steering wheel from one extreme to the other and back to center, check for leaks. While steering through the extremes of movement, check the cables and hoses for wear points and strain, adjust as necessary.
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Fieldpilot® I n s ta l l at i o n M AN U AL A series of equipment-specific hydraulic installation kits have been developed to work in conjunction with your assisted steering system. This kit contains the necessary components and instructions to install assisted steering hydraulics on the John Deere 9x00 & 9x20. Please review this manual thoroughly before beginning the installation process. 1801 Business Park Drive Springfield, Illinois 62703 USA Tel: (217) 747-0235 • Fax: (217) 753-8426 www.teejet.