Fieldpilot® U s e r M A N U A L Assisted Steering Hydraulic Installation Manual for Vehicle Kit Number 91-02292 Fits Only John Deere 6500 and 6700 Hi-Cycle
FieldPilot® FieldPilot® Copyrights © 2010 TeeJet Technologies. All rights reserved. No part of this document or the computer programs described in it may be reproduced, copied, photocopied, translated, or reduced in any form or by any means, electronic or machine readable, recording or otherwise, without prior written consent from TeeJet Technologies. Trademarks Unless otherwise noted, all other brand or product names are trademarks or registered trademarks of their respective companies or organizations.
FieldPilot® PREPARATION 1. Before beginning the installation, thoroughly clean the vehicle to remove dirt and contaminants that might get into the hydraulic circuit. 2. Park the vehicle on a clean, level floor with adequate clearance to work around. 3. Do not attempt to loosen any hydraulic fittings while the engine is running. 4. Allow the motor and the hydraulics to cool until it is no more than warm to the touch before proceeding. 5.
FieldPilot® Kit Contents Unpack the installation kit and identify the required parts. Item Part Number Description Quantity A 32-04040 Switch, Engage/Disengage.......................................................................................1 B 350-0037 Washer, Narrow Flat - 3/8”, SST...............................................................................2 C 35-02183 Valve, FieldPilot PWM, 1.1GPM, OC........................................................................
FieldPilot® Item Part # Description A 32-04040 Switch, Engage/Disengage, Momentary B 350-0037 Washer, Narrow Flat - 3/8", SST C 35-02183 Valve, FieldPilot PWM, 1.1GPM, OC D 45-07703 Harness, SCM Illustration Power SCM Power I/O 45-07703 DC: xx/xx E 45-10103 Harness, Valve Valve Output A 45-10103 DC: xx/xx B F 60-04089 Bolt, Hex, 3/8-16 x 3-3/4" SST G 60-07027 Nut, NyLock 3/8-16, SST 4 www.teejet.
FieldPilot® Item Part # Description H 65-05155 Bracket, FieldPilot Valve Mount I 68-01236 Hose, Hyd - 1/2" x 70", #8MORF X #8FJIC 90º J 68-01237 Hose, Hyd - 1/2" x 78", #8FORF X #8FJIC K 68-01238 Hose, Hyd - 1/2" x 45", #8FORF X #8FJIC L 68-01239 Hose, Hyd - 3/8" x 83", #6FORF X #6FJIC 90º M 68-01240 Hose, Hyd - 3/8" x 192", #6FJIC X #6FORF 90º N 68-02071 Adapter, Hyd. Run Tee - #6 ORF O 68-02075 Adapter, Hyd. 90º - #6MORF x #8MORB P 68-02078 Adapter, Hyd.
FieldPilot® Item Part # Description Q 68-02082 Adapter, Hyd. - #6MJIC x #8MORB R 68-02093 Adapter, Hyd. 90º - #8MJIC x #8FJIC S 68-02122 Adapter, Hyd. - #8MJIC x #12MORB T 90-50013 Cable Tie Kit, 15 U 91-07011 Steering Wheel Switch Kit V 98-05214 Installation Manual, FP JD 6500, 6700 Hi-Cycle 6 www.teejet.
FieldPilot® Figure 1-1: Hydraulic Diagram L T Tank Manual Steering Valve R P Pressure into Orbital Auxiliary Pump Hose J or K EF Hose M Hose M P A B Hose I P FieldPilot Valve T Hose L T John Deere Manifold T Out to Boom Functions Existing Hoses Hoses From Kit www.teejet.
FieldPilot® Installation If there are questions concerning the installation of the FieldPilot system on this vehicle, or due to the changes in component specifications the parts supplied in the kit are not exactly as presented in this document, please contact your dealer or TeeJet Customer service representative for clarification before installation. TeeJet Technologies is not responsible for misuse or incorrect installation of the system.
FieldPilot® 2. Install the FieldPilot Valve Bracket The valve bracket will mount on the left side on the rear of the vehicle on the railing. Remove the two bolts as shown and install bracket (H) using the original bolts. Figure 1-3: Install Mounting Bracket for FieldPilot Valve 3. Mount the FieldPilot Valve Mount the FieldPilot Valve to the bracket using parts (B, F, & G). Mount it so that the P and T ports are facing left and the EF port is facing right.
FieldPilot® 4. Install Tank Hose and Adapter John Deere 6500 Locate the hydraulic manifold as shown. It is located behind the cab, under the catwalk. Remove the plug labeled R4 and install adapter (O). Then connect hose (L) from this adapter (O) to the T port of the FieldPilot valve. Figure 1-5: Install Tank Hose and Adapter O L 10 www.teejet.
FieldPilot® John Deere 6700 Locate the tank hose as shown. It is located behind the cab, under the catwalk. Disconnect the indicated hose and install run tee (N). Reconnect original hose to run of the tee. Then connect hose (L) from the branch of the run tee to the T port of the FieldPilot valve. Figure 1-6: Install Tank Hose and Adapter N Disconnect Hose L L www.teejet.
FieldPilot® 5. Install Pressure Hose and Adapter John Deere 6500 Locate the hydraulic manifold as shown. Disconnect the hose indicated then connect hose (I) to the original pressure hose and route it to the P port of the FieldPilot valve. Figure 1-7: Install Pressure Hose and Adapter Disconnect Hose I I 12 www.teejet.
FieldPilot® John Deere 6700 Locate the hydraulic manifold as shown. Disconnect the hose to P port as indicated then connect hose (I) to the original pressure hose and route it to the P port of the FieldPilot valve. Figure 1-8: Install Pressure Hose and Adapter Disconnect Hose I I www.teejet.
FieldPilot® 6. Install EF Hose John Deere 6500 From the open fitting from the previous step connect hose (J) and route it to the EF port of the FieldPilot valve. Figure 1-9: Install EF Hose Connect Hose J J J 14 www.teejet.
FieldPilot® John Deere 6700 From the open fitting from the previous step connect hose (K) and route it to the EF port of the FieldPilot valve. Figure 1-10: Install EF Hose K Connect Hose K K K www.teejet.
FieldPilot® 7. Install Steering Hoses and Adapters Locate the steering hoses from the orbital that connect to steel directly above the engine. Label both hoses and disconnect them. Then install run tees (N) on both lines with the branch of the tees facing up. Reconnect the original steering hoses to the run of the tees (N). Next connect the steering hoses (M) to the branch of the tees and route them to the A & B ports of the FieldPilot valve.
FieldPilot® M M M M www.teejet.
FieldPilot® 8. Install Steering Disengage Switch (Kit 91-07011) The steering disengage kit (U) is used to automatically disengage FieldPilot when the steering wheel is turned. The magnets mount on the steering shaft or other rotating part of the steering wheel and the sensor mounts so that there is a 1/8” clearance between the sensor and magnet. Figure 1-12: Install Steering Disengage Switch (Kit 91-07011) 9.
FieldPilot® 10. INSTALL VALVE CONTROL CABLE The valve control cable (E) will connect to the solenoids on the FieldPilot valve. Route it into the cab. Use zip ties to secure it so that it doesn’t interfere with any moving parts. Figure 1-14: Install Valve Control Cable E www.teejet.
FieldPilot® 11. RECOMMENDED ELECTRONICS INSTALLATION The Steering Control Module (SCM) should be mounted securely to the floor of the cab as far forward in the cab as possible. The control console can be mounted to the operator’s preference. The GPS antenna should be mounted near the nose of the vehicle on a metal surface of at least 4” square. Figure 1-15: Recommended Electronics Installation SCM GPS 20 www.teejet.
FieldPilot® 12. VERIFY OPERATION OF HYDRAULICS AND SET THE STEERING CONTROL RATE Clean and pick up the area around the vehicle and make certain that it is safe to operate. Start the engine and check hydraulic connections for leaks. Rotate the steering wheel from one extreme to the other and back to center, check for leaks. While steering through the extremes of movement, check the cables and hoses for wear points and strain, adjust as necessary.
Fieldpilot® U s e r M A N U A L A series of equipment-specific hydraulic installation kits have been developed to work in conjunction with your assisted steering system. This kit contains the necessary components and instructions to install assisted steering hydraulics on the John Deere 6500 and 6700 Hi-Cycle. Please review this manual thoroughly before beginning the installation process. 1801 Business Park Drive Springfield, Illinois 62703 USA Tel: (217) 753-8424 • Fax: (217) 753-8426 www.teejet.
