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F I E L D P I L O T

U S E R M A N U A L

Assisted Steering Hydraulic Installation Manual for

Vehicle Kit Number 91-02332

Fits Only Versatile 305,340,375,435,485,535 & 575

Summary of content (24 pages)

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Fieldpilot® U s e r M A N U A L Assisted Steering Hydraulic Installation Manual for Vehicle Kit Number 91-02332 Fits Only Versatile 305,340,375,435,485,535 & 575
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FieldPilot® FieldPilot® Copyrights © 2010 TeeJet Technologies. All rights reserved. No part of this document or the computer programs described in it may be reproduced, copied, photocopied, translated, or reduced in any form or by any means, electronic or machine readable, recording or otherwise, without prior written consent from TeeJet Technologies. Trademarks Unless otherwise noted, all other brand or product names are trademarks or registered trademarks of their respective companies or organizations.
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FieldPilot® PREPARATION 1. Before beginning the installation, thoroughly clean the vehicle to remove dirt and contaminants that might get into the hydraulic circuit. 2. Park the vehicle on a clean, level floor with adequate clearance to work around. 3. Do not attempt to loosen any hydraulic fittings while the engine is running. 4. Allow the motor and the hydraulics to cool until it is no more than warm to the touch before proceeding. 5.
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FieldPilot® Kit Contents Unpack the installation kit and identify the required parts. Item Part Number Description Quantity A 32-04040 Switch, Engage/Disengage.......................................................................................1 B 350-0037 Washer, Flat - 3/8” SST............................................................................................3 C 35-02187 Valve, FieldPilot, PWM, 7.9GPM, CC.......................................................................
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FieldPilot® A 32-04040 Switch, Engage/Disengage, Momentary B 350-0037 Washer, Flat - 3/8” SST C 35-02187 Valve, FieldPilot, PWM, 7.
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FieldPilot® Item Part # Description J 65-05162 Bracket, Hyd. Block Mnt K 68-01091 Hose, Hyd - 3/8" x 36", #6FJIC x #6FJIC L 68-01113 Hose, Hyd - 3/8" x 24", #6FORF x #6FORF 90º M 68-01233 Hose, Hyd - 1/2" x 52", #12FORF x #8FJIC 90º N 68-01234 Hose, Hyd - 1/2" x 17", #12FORF x #12FJIC 90º O 68-01235 Hose, Hyd - 1/2" x 50", #12FORF x #8FJIC P 68-02012 Hyd Load Shuttle Tee#6FORB Q 68-02017 Adapter, Hyd. - #12MJIC x #12MORB Illustration www.teejet.
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FieldPilot® Item Part # Description R 68-02019 Adapter, Hyd. - #6MJIC x #6MORB S 68-02033 Adapter, Hyd. Run Tee - #12 ORF T 68-02073 Adapter, Hyd. - #6MORF x #6MORB U 68-02094 Adapter, Hyd. - #8MJIC x #8MORB V 68-02173 Adapter, Hyd.
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FieldPilot® Figure 1-1: Hydraulic Diagram Tank Manual Steering Valve T R Hose disconnected from LS on Priority Valve reattached to port of Shuttle Tee Valve LS L P (Shuttle Tee) L P LS CF M P B K LS M T A N O Auxiliary Pump P EF Priority Valve all existing plumbing FieldPilot Valve Existing Hoses Hoses From Kit www.teejet.
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FieldPilot® Figure 1-2: System Diagram Matrix FieldPilot Optional Accessory Matrix 840G 75-30070 75-30071 w/ClearPath 78-50155 GPS Patch Antenna 78-50187 Optional RXA-30 GPS Antenna 45-05786: 20’/6 m 45-05787: 30’/9 m Antenna Cable 65-05226 Kit, Bracket RXA-30 Antenna Kit, RAM Mount w/Suction Cup 90-02349 (Matrix 570G) 90-02700 (Matrix 840G) Matrix 570G 75-30055 75-30056 w/ClearPath Speed Cable 8 Pos. 32-50008 Switch Power/DATA 45-05626 45-05615 4 Pos. 45-05765 8 Pos.
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FieldPilot® Installation If there are questions concerning the installation of the FieldPilot system on this vehicle, or due to the changes in component specifications the parts supplied in the kit are not exactly as presented in this document, please contact your dealer or TeeJet Customer service representative for clarification before installation. TeeJet Technologies is not responsible for misuse or incorrect installation of the system.
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FieldPilot® 1. Prepare the FieldPilot Valve Install adapter (U) in the A, B, and T ports of the FieldPilot valve (C). Install adapter (V) in the LS port and install adapter (Q) in the P port Figure 1-4: Prepare the FieldPilot Valve U U U U Q V U 10 www.teejet.
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FieldPilot® 2. Install the FieldPilot Valve Bracket Using the existing hole in the hood frame plate and parts (B, H, & I) to mount the bracket (J).The horn will need to be relocated to another existing hole. NOTE: It will be easier to the mount the FieldPilot valve if the bolts (G) are inserted in the bracket (J) before it is installed. Figure 1-5: Install Mounting Bracket for FieldPilot Valve Move to here J www.teejet.
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FieldPilot® 3. Mount the FieldPilot Valve Using parts (B, G, & H), mount the FieldPilot valve to the bracket. The P & T ports will face down. Figure 1-6: Mount the FieldPilot Valve B, G, H 12 www.teejet.
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FieldPilot® 4. Install the Shuttle Tee Install adapters (R & T) in the Shuttle tee (P) as shown. Disconnect the existing LS hose from the Priority Valve and connect it to the prepared shuttle tee. Connect hose (L) from the shuttle tee to the open port where the original LS hose connected. Then install hose (K) from the shuttle tee to the LS port of the FieldPilot valve. Figure 1-7: Install the Shuttle Tee and Adapters R T R Disconnect Original LS Hose K K L www.teejet.
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FieldPilot® 5. Install The Tank Hose and Adapters The tank hose will connect from a run tee at the orbital to the T port on the FieldPilot valve. Disconnect the hose from the T port of the orbital and install run tee (S). Reconnect the original hose to the run of the tee. Then connect hose (O) from the branch of run tee (S) to the T port of the FieldPilot valve. Figure 1-8: Install The Tank Hose and Adapters T Port O 14 www.teejet.
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FieldPilot® 6. Install Pressure Hose and Adapter Disconnect the pressure hose from the Priority Valve as shown and install run tee (S). Reconnect the original pressure hose to the run of the tee. Then connect hose (N) from the branch of run tee (S) to the P port on the FieldPilot valve. Figure 1-9: Install Pressure Hose and Adapter S N Pressure Hose N www.teejet.
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FieldPilot® 7. Install Steer Hoses and Adapters Disconnect the left and right steer hoses at the orbital and install run tees (S). (Be sure to label the steer hoses before disconnecting them.) Reconnect the original steer hoses the run of the tees. Then connect hoses (M) from the branch of the run tees to the A & B ports of the FieldPilot valve. Figure 1-10: Install Steer Hoses and Adapters Right Left S S M S M 16 www.teejet.
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FieldPilot® 8. Install the Valve Control Cable The valve control cable (F) will connect to the FieldPilot valve and route to the back rear corner of the cab. Figure 1-11: Install the Valve Control Cable 9. Install Steering Disengage Switch (Kit 91-07011) The steering disengage kit (Z) is used to automatically disengage FieldPilot when the steering wheel is turned.
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FieldPilot® 10. Installation of Engage/Disengage Switch Connect item (A) to the connector on the SCM harness labeled Remote Engage/Disengage. Install the push button in a location that is easily accessible during operation of the machine. This switch (A) is not required if the optional foot switch 32-04020 is used. Figure 1-13: Engage/Disengage Switch 18 www.teejet.
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FieldPilot® 11. RECOMMENDED ELECTRONICS INSTALLATION The Steering Control Module (SCM) should be mounted securely to the floor of the cab as far forward in the cab as possible. NOTE: There are wires under the floor mat so be sure that the SCM mounting does not damage them. The control console can be mounted to the operator’s preference. The GPS antenna should be mounted near the nose of the vehicle on a metal surface of at least 4” square.
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FieldPilot® 12. VERIFY OPERATION OF HYDRAULICS AND SET THE STEERING CONTROL RATE Clean and pick up the area around the vehicle and make certain that it is safe to operate. Start the engine and check hydraulic connections for leaks. Rotate the steering wheel from one extreme to the other and back to center, check for leaks. While steering through the extremes of movement, check the cables and hoses for wear points and strain, adjust as necessary.
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Fieldpilot® U s e r M A N U A L A series of equipment-specific hydraulic installation kits have been developed to work in conjunction with your assisted steering system. This kit contains the necessary components and instructions to install assisted steering hydraulics on the Versatile 305,340,375,435,485,535,575. Please review this manual thoroughly before beginning the installation process. 1801 Business Park Drive Springfield, Illinois 62703 USA Tel: (217) 747-0235 • Fax: (217) 753-8426 www.teejet.