Fieldpilot® U s e r M A N U A L Assisted Steering Hydraulic Installation Manual for Vehicle Kit Number 91-02312 Fits Only CAT C, D, & E, 65,75, 85 & 95E
FieldPilot® FieldPilot® Copyrights © 2010 TeeJet Technologies. All rights reserved. No part of this document or the computer programs described in it may be reproduced, copied, photocopied, translated, or reduced in any form or by any means, electronic or machine readable, recording or otherwise, without prior written consent from TeeJet Technologies. Trademarks Unless otherwise noted, all other brand or product names are trademarks or registered trademarks of their respective companies or organizations.
FieldPilot® PREPARATION 1. Before beginning the installation, thoroughly clean the vehicle to remove dirt and contaminants that might get into the hydraulic circuit. 2. Park the vehicle on a clean, level floor with adequate clearance to work around. 3. Do not attempt to loosen any hydraulic fittings while the engine is running. 4. Allow the motor and the hydraulics to cool until it is no more than warm to the touch before proceeding. 5.
FieldPilot® Kit Contents Unpack the installation kit and identify the required parts. Item Part Number Description Quantity A 32-04040 Switch, Engage/Disengage.......................................................................................1 B 350-0024 Washer, Flat, 1/4” SST..............................................................................................2 C 350-0083 Nut, Whiz-Lock, 1/4”-20 SST...................................................................................
FieldPilot® Item Part # Description A 32-04040 Switch, Engage/Disengage, Momentary B 350-0024 Washer, Flat, 1/4" SST C 350-0083 Nut, Whiz-Lock, 1/4"-20 SST D 350-0136 Bolt Hex, 1/4"-20 X 2-1/2" SST E 35-02167 Valve FieldPilot CAT 65/75/85 C, D, & E F 45-07703 Harness, SCM Illustration Power SCM Power I/O 45-07703 DC: xx/xx G 45-10103 Harness, Valve Valve Output A 45-10103 DC: xx/xx B H 4 65-05170 Bracket Valve, CAT C, D, &E www.teejet.
FieldPilot® Item Part # Description I 68-01091 Hose, Hyd. - 3/8" x 36", #6FJIC Both Ends J 68-01092 Hose, Hyd. - 3/8" x 40", #6FJIC x #6FORF K 68-01254 Hose, Hyd. - 3/8" x 40", #6FJIC x #8FORF L 68-02012 Shuttle Tee - #6FORB M 68-02019 Adapter, Hyd. - #6MJIC x #6MORB N 68-02025 Adapter, Hyd. - #8MORF x #6MORB O 68-02026 Adapter, Hyd. Run Tee - #8 ORF P 68-02028 Adapter, Hyd. 90º - #6MORB x #6FORF Illustration www.teejet.
FieldPilot® Item Part # Description Q 68-02071 Adapter, Hyd. Run Tee - #6 ORF R 68-02073 Adapter, Hyd. - #6MORF x #6MORB S 68-02080 Adapter, Hyd. 90º - #6MJIC x #6MORB T 68-02085 Adapter, Hyd. - #8FORF x #6MORF U 90-50013 Cable Tie Kit, 15 V 91-07011 Steering Wheel Switch Kit W 98-05223 Installation Manual FP, CAT C, D, & E, 65, 75, 85 & 95E 6 www.teejet.
FieldPilot® Figure 1-1: Hydraulic Diagram Tank L Shuttle Tees L T R Manual Steering Valve L Auxiliary Pump P J or K I P A FieldPilot Valve I B T J or K Existing Hoses Hoses From Kit www.teejet.
FieldPilot® Installation If there are questions concerning the installation of the FieldPilot system on this vehicle, or due to the changes in component specifications the parts supplied in the kit are not exactly as presented in this document, please contact your dealer or TeeJet Customer service representative for clarification before installation. TeeJet Technologies is not responsible for misuse or incorrect installation of the system.
FieldPilot® 1. Prepare the FieldPilot Valve Install adapters (S) in the P, T, A, & B ports of the FieldPilot valve. Figure 1-3: Prepare the FieldPilot Valve S 2. Install the FieldPilot Valve Bracket C and D Series Locate the two bolts on the brake valve cover on the right side of the machine just in front of the cab. Remove the two bolts as indicated and install bracket (H) as shown using the original bolts. Figure 1-4: Install Mounting Bracket for FieldPilot Valve Retain Original Bolts www.teejet.
FieldPilot® H E Series Locate the two bolts on the brake valve cover on the right side of the machine just in front of the cab. Remove the two bolts as indicated and install bracket (H) as shown using the original bolts. On the E-Series the cover is vertical instead of horizontal. Figure 1-5: Install Mounting Bracket for FieldPilot Valve Retain Original Bolts 10 www.teejet.
FieldPilot® 3. Mount the FieldPilot Valve Using parts (B, G & H), mount the FieldPilot valve (E) to the bracket (H). Figure 1-6: Mount the FieldPilot Valve B, G & H 4. Install the Shuttle Tee C and D Series A shuttle tee will be used on each of the steering lines. Using parts (L, M, N & P) assemble both shuttle tees as shown. Figure 1-7: Install the Shuttle Tee and Adapters M M N L L N P P www.teejet.
FieldPilot® E Series A shuttle tee will be used on each of the steering lines. Using parts (L, M, P & R) assemble one shuttle tee as shown. Then using parts (L, M, N & P) assemble the other shuttle tee as shown. Figure 1-8: Install the Shuttle Tee and Adapters M M L R N P L P 5. Prepare The Steering Ports On The Steering Valve C & D Series Label the steering hoses and disconnect them from the machine’s steering valve. Install adapter (T) on both fittings on the steering valve.
FieldPilot® 6. INSTALL THE SHUTTLE TEES Install the two prepared shuttle tees on to the steering ports as shown. On E-Series machines the shuttle tee with adapter (R) must be attached to the port without adapter (T). Then reattach the original steer hoses to the center port of the appropriate shuttle tee. (E Series will look slightly different than pictures.) Figure 1-10: Install the Shuttle Tees Attach original steer hoses here R www.teejet.
FieldPilot® 7. Install Steer Hoses Connect the steering hoses (I) from the open branch of the shuttle tees to the A & B ports on the FieldPilot valve. Figure 1-11: Install Steer Hoses I Hoses 14 www.teejet.
FieldPilot® 8. INSTALL THE PRESSURE AND TANK ADAPTERS C & D Series Label and disconnect the Pressure and Tank hoses from the machine’s steering valve. Install run tees (O) on each port and reconnect the original pressure and tank hoses. E Series Label and disconnect the Pressure and Tank hoses from the machine’s steering valve. Install run tees (Q) on each port and reconnect the original pressure and tank hoses. (E Series will look slightly different than pictures.
FieldPilot® 9. INSTALL THE PRESSURE AND TANK HOSES C & D Series On C & D Series machines connect and route hoses (K) from the branch of the run tees (O) to the appropriate P & T ports on the FieldPilot valve. E Series On E Series machines connect and route hoses (J) from the branch of the run tees (Q) to the appropriate P & T ports on the FieldPilot valve. (E Series will look slightly different than pictures.
FieldPilot® 10. Install Steering Disengage Switch (Kit 91-07011) Remove the shields to gain access to the steering column in the cab. Glue magnets to the steering shaft (the magnets will need to be cut in half because the shaft is small). Mount the bracket from kit (V) as shown. Install the sensor in the bracket. Set the clearance between the magnet and the sensor as close to ⅛″ as possible. Figure 1-14: Install Steering Disengage Switch (Kit 91-07011) Remove panel here Magnet Sensor Bracket www.
FieldPilot® 11. Install the Valve Control Cable Connect the valve control cable (G) to the FieldPilot valve and route it to the bottom-right-rear of the cab and into the cab. Figure 1-15: Install the Valve Control Cable G Cable entrance in back corner 12. Installation of Engage/Disengage Switch Connect item (A) to the connector on the SCM harness labeled Remote Engage/Disengage. Install the push button in a location that is easily accessible during operation of the machine.
FieldPilot® 13. RECOMMENDED ELECTRONICS INSTALLATION The Steering Control Module (SCM) should be mounted securely to the floor of the cab as far forward in the cab as possible. The control console can be mounted to the operator’s preference. The GPS antenna should be mounted as far forward as possible on the cab on a metal surface of at least 4″ square. Figure 1-17: Recommended Electronics Installation Console SCM GPS www.teejet.
FieldPilot® 14. VERIFY OPERATION OF HYDRAULICS AND SET THE STEERING CONTROL RATE Clean and pick up the area around the vehicle and make certain that it is safe to operate. Start the engine and check hydraulic connections for leaks. Check the cables and hoses for wear points and strain, adjust as necessary. NOTE: The “lock-to-lock” on tracked vehicles refers to an approximate 90º turn either left to right or right to left. The final oil flow rate adjustment is accomplished through the Matrix console.
Fieldpilot® U s e r M A N U A L A series of equipment-specific hydraulic installation kits have been developed to work in conjunction with your assisted steering system. This kit contains the necessary components and instructions to install assisted steering hydraulics on the CAT C, D, & E, 65,75, 85 & 95E. Please review this manual thoroughly before beginning the installation process. 1801 Business Park Drive Springfield, Illinois 62703 USA Tel: (217) 747-0235 • Fax: (217) 753-8426 www.teejet.
