Fieldpilot® U s e r M A N U A L Assisted Steering Hydraulic Installation Manual for Vehicle Kit Number 91-02333 Fits Only Case IH 2x90, 2x94 and 3x94 Series Tractors
FieldPilot® FieldPilot® Copyrights © 2010 TeeJet Technologies. All rights reserved. No part of this document or the computer programs described in it may be reproduced, copied, photocopied, translated, or reduced in any form or by any means, electronic or machine readable, recording or otherwise, without prior written consent from TeeJet Technologies. Trademarks Unless otherwise noted, all other brand or product names are trademarks or registered trademarks of their respective companies or organizations.
FieldPilot® PREPARATION 1. Before beginning the installation, thoroughly clean the vehicle to remove dirt and contaminants that might get into the hydraulic circuit. 2. Park the vehicle on a clean, level floor with adequate clearance to work around. 3. Do not attempt to loosen any hydraulic fittings while the engine is running. 4. Allow the motor and the hydraulics to cool until it is no more than warm to the touch before proceeding. 5.
FieldPilot® Kit Contents Unpack the installation kit and identify the required parts. Item Part Number Description Quantity A 32-04040 Switch, Engage/Disengage.......................................................................................1 B 350-0024 Washer, Flat, 1/4” SST..............................................................................................6 C 350-0037 Washer, Flat, 3/8” SST.........................................................................................
FieldPilot® AA 68-02094 Adapter, Hyd. - #8MJIC x #8MORB..........................................................................3 BB 68-02095 Adapter, Hyd. 90º - #8MJIC x #8MORB....................................................................2 CC 68-02122 Adapter, Hyd. - #8MJIC x #12MORB........................................................................2 DD 90-50013 Cable Tie Kit, 15.......................................................................................................
FieldPilot® Item Part # Description H 45-07703 Harness, SCM Illustration Power SCM Power I/O 45-07703 DC: xx/xx I 45-10103 Harness, Valve Valve Output A 45-10103 DC: xx/xx B J 60-01018 Washer, Flat, 1/2” SST K 60-04010 Bolt Hex, 1/2”-13 x 1-1/4 SST L 60-04089 Bolt, Hex- 3/8-16 x 3-3/4” SST M 60-04090 Bolt Hex, 1/4”-20 X 2” SST N 60-07027 Nut, NyLock 3/8-16, SST O 65-05134 Bracket, Hyd. Block Mnt STD (large) www.teejet.
FieldPilot® Item Part # Description P 65-05162 Bracket, Hyd. Block Mnt STD (small) Q 68-01098 Hose, Hyd. - 1/2” x 64”, #8FJIC x #8FJIC 90º R 68-01160 Hose, Hyd. - 3/8” x 68”, #8FJIC x #8FJIC 90º S 68-01162 Hose, Hyd. - 3/8” x 45”, #8FJIC x #8FJIC 90º T 68-01179 Hose, Hyd. - 3/8” x 70”, #6FJIC x #8FJIC 90º U 68-01202 Hose, Hyd. - 1/2” x 62”, #8FJIC x #8MJIC V 68-02009 Adapter, Hyd. Run Tee - #8 JIC W 68-02078 Adapter, Hyd. 90º - #6MJIC x #6FJIC X 68-02082 Adapter, Hyd.
FieldPilot® Item Part # Description Y 68-02083 Adapter, Hyd. 90º - #6MJIC x #8MORB Z 68-02093 Adapter, Hyd. 90º - #8MJIC x #8FJIC AA 68-02094 Adapter, Hyd. - #8MJIC x #8MORB BB 68-02095 Adapter, Hyd. 90º - #8MJIC x #8MORB CC 68-02122 Adapter, Hyd. - #8MJIC x #12MORB DD 90-50013 Cable Tie Kit, 15 EE 91-07011 Steering Wheel Switch Kit FF 98-05213 Installation Manual, Case IH 2x90, 2x94, 3x94 Illustration www.teejet.
FieldPilot® Figure 1-1: Hydraulic Diagram Hose S Hose S Hose T Hose T Optional location to connect hoses (T) C1 Hoses Originally Connected to Cylinders V1 Counter Balance Valve C2 V2 L A R Orbital Valve Tank OUT B FieldPilot Valve IN EF T P Hose Q Hose R From Pump Line originally connected to IN on orbital Existing Hoses Hoses From Kit 8 www.teejet.
FieldPilot® Installation If there are questions concerning the installation of the FieldPilot system on this vehicle, or due to the changes in component specifications the parts supplied in the kit are not exactly as presented in this document, please contact your dealer or TeeJet Customer service representative for clarification before installation. TeeJet Technologies is not responsible for misuse or incorrect installation of the system.
FieldPilot® 2. Install the FieldPilot Valve Bracket On the left side of the machine on the frame, locate the bolt as shown. Remove this bolt and install bracket (O) using the original bolt. Figure 1-3: Install Mounting Bracket for FieldPilot Valve 3. Mount the FieldPilot Valve Using parts (C, L, & N), mount the FieldPilot valve to the bracket (O). Figure 1-4: Mount the FieldPilot Valve C, L, N 10 www.teejet.
FieldPilot® 4. Prepare COunterbalance Valve Make sure the Counterbalance Valve (G) is clean. Work on a clean bench. Remove the plastic plugs and install adapters (AA) in the C1 and C2 ports. Install adapters (BB) in the V1 and V2 ports. Figure 1-5: Prepare Counterbalance Valve BB AA AA BB 5. Install Counterbalance Valve Mounting Bracket On the right side of the machine on the frame, locate the existing threaded hole. Use parts (J & K) to mount the bracket (P) on the inside of the frame.
FieldPilot® 6. Mount the Counterbalance Valve Use four (4) of (B), two (2) of (D), and two (2) of (M) to mount the Counterbalance Valve (G) to the bracket (P) as shown. Figure 1-7: Mount the Counterbalance Valve 7. Install Pressure Hoses and Adapters The FieldPilot valve will receive pressure from the line that feeds the orbital and then the EF from the FieldPilot valve will route to the orbital.
FieldPilot® U U U www.teejet.
FieldPilot® 8. Install the EF Hose Connect hose (Q) from the IN port on the orbital to the EF port on the FieldPilot valve. The hose should route to the right and then around between the engine and cab over to the FieldPilot valve. Figure 1-9: Install the EF Hose Z Q Q Z Q Q 14 www.teejet.
FieldPilot® 9. Install The Tank Hose and Adapter Disconnect the OUT line on the orbital. Install run tee (V) and reconnect the original OUT line to the run of the tee. Install adapter (Z) onto the branch of the run tee. Connect hose (R) to adapter (Z) and route it to the T port of the FieldPilot valve. The hose should route to the right and then around between the engine and cab over to the FieldPilot valve. Figure 1-10: Install the Tank Hose and Adapter Disconnect V R Z www.teejet.
FieldPilot® 10. Reroute the Original Steer Hoses The original steering hoses will need to connect to the V1 and V2 ports of the Counterbalance Valve. Disconnect the steering hoses at the steering cylinder and route them to the V1 and V2 ports of the Counterbalance valve. Connect the hose from the left port of the steering cylinder to V1 and connect the hose from the right port of the steering cylinder to V2.
FieldPilot® 11. Install the Counterbalance HOses and Adapters Install run tees (V) on the fittings on the steering cylinders. Connect hose (S) to the run of the tee on the left port of the steering cylinder and route it to C1 on the Counterbalance valve. Connect hose (S) from the run of the tee on the right port of the steering cylinder to C2 on the Counterbalance valve.
FieldPilot® 12. Install FieldPIlot Steering Hoses The FieldPilot steering hoses will route from the FieldPilot valve to the branch of the run tees (V) installed in Step 11. Connect hose (T) to the branch of the run tee on the left port of the steering cylinder and route it to the B port of the FieldPilot valve. Connect hose (T) to the branch of the run tee on the right port of the steering cylinder and route it to the A port of the FieldPilot valve.
FieldPilot® 13. Install Steering Disengage Switch (Kit 91-07011) The steering disengage kit (EE) is used to automatically disengage FieldPilot when the steering wheel is turned. The magnets mount on the steering shaft or other rotating part of the steering wheel and the sensor mounts so that there is a 1/8” clearance between the sensor and magnet. Remove any shields around the steering shaft in the cab. Locate the existing hole as shown.
FieldPilot® 14. Installation of Engage/Disengage Switch Connect item (A) to the connector on the SCM harness labeled Remote Engage/Disengage. Install the push button in a location that is easily accessible during operation of the machine. This switch (A) is not required if the optional foot switch 32-04020 is used. Figure 1-16: Engage/Disengage Switch 15.
FieldPilot® 16. VERIFY OPERATION OF HYDRAULICS AND SET THE STEERING CONTROL RATE Clean and pick up the area around the vehicle and make certain that it is safe to operate. Start the engine and check hydraulic connections for leaks. Rotate the steering wheel from one extreme to the other and back to center, check for leaks. While steering through the extremes of movement, check the cables and hoses for wear points and strain, adjust as necessary.
Fieldpilot® U s e r M A N U A L A series of equipment-specific hydraulic installation kits have been developed to work in conjunction with your assisted steering system. This kit contains the necessary components and instructions to install assisted steering hydraulics on the Case IH 2x90, 2x94, and 3x94 Series Tractors. Please review this manual thoroughly before beginning the installation process. 1801 Business Park Drive Springfield, Illinois 62703 USA Tel: (217) 753-8424 • Fax: (217) 753-8426 www.
