Fieldpilot® U s e r M A N U A L Assisted Steering Hydraulic Installation Manual for Vehicle Kit Number 91-02340 Fits Only AGCO Gleaner R62/R65 (after S/N 66000) and R72/R75 (after S/N 76000) Combines
FieldPilot® FieldPilot® Copyrights © 2010 TeeJet Technologies. All rights reserved. No part of this document or the computer programs described in it may be reproduced, copied, photocopied, translated, or reduced in any form or by any means, electronic or machine readable, recording or otherwise, without prior written consent from TeeJet Technologies. Trademarks Unless otherwise noted, all other brand or product names are trademarks or registered trademarks of their respective companies or organizations.
FieldPilot® PREPARATION 1. Before beginning the installation, thoroughly clean the vehicle to remove dirt and contaminants that might get into the hydraulic circuit. 2. Park the vehicle on a clean, level floor with adequate clearance to work around. 3. Do not attempt to loosen any hydraulic fittings while the engine is running. 4. Allow the motor and the hydraulics to cool until it is no more than warm to the touch before proceeding. 5.
FieldPilot® Kit Contents Unpack the installation kit and identify the required parts. Item Part Number Description Quantity A 32-04040 Switch, Engage/Disengage.......................................................................................1 B 350-0037 Washer, Flat - 3/8” SST............................................................................................4 C 350-0627 Bolt, Hex 3/8-16 x 1”, SST......................................................................................
FieldPilot® Item Part # Description A 32-04040 Switch, Engage/Disengage, Momentary B 350-0037 Washer, Flat - 3/8" SST C 350-0627 Bolt, Hex 3/8-16 x 1", SST D 35-02189 Valve, FieldPilot PWM, 3.2GPM, OC E 45-07703 Harness, SCM Illustration Power SCM Power I/O 45-07703 DC: xx/xx F 45-10103 Harness, Valve Valve Output A 45-10103 DC: xx/xx B G 60-04089 Bolt, Hex- 3/8-16 x 3-3/4" SST H 60-07027 Nut, NyLock 3/8-16, SST 4 www.teejet.
FieldPilot® Item Part # Description I 65-05153 Bracket, Hyd. Mount J 68-01135 Hose, Hyd. - 1/2" x 35", #8FJIC x #8FJIC 90º K 68-01155 Hose, Hyd. - 3/8" x 66", #6FJIC x #6FJIC 90º L 68-01156 Hose, Hyd. - 5/8" x 64", #10FJIC x #10FJIC 90º M 68-02009 Adapter, Hyd. Run Tee - #8 JIC N 68-02022 Adapter, Hyd. Run Tee - #6 JIC O 68-02046 Adapter, Hyd. - #10MJIC x #12MORB Illustration www.teejet.
FieldPilot® Item Part # Description P 68-02078 Adapter, Hyd. 90º - #6MJIC x #6FJIC Q 68-02082 Adapter, Hyd. - #6MJIC x #8MORB R 68-02093 Adapter, Hyd. 90º - #8MJIC x #8FJIC S 68-02094 Adapter, Hyd. - #8MJIC x #8MORB T 90-50013 Cable Tie Kit, 15 U 91-07011 Steering Wheel Switch Kit V 98-05131 Installation Manual FP, Gleaner R62/R65/R72/R75 6 www.teejet.
FieldPilot® Figure 1-1: Hydraulic Diagram Tank Manual Steering Valve T L LS R P CF LS Auxiliary Pump P L K K EF P L EF T Priority Valve B A T J FieldPilot Valve Valve Stack Existing Hoses Hoses From Kit www.teejet.
FieldPilot® Installation If there are questions concerning the installation of the FieldPilot system on this vehicle, or due to the changes in component specifications the parts supplied in the kit are not exactly as presented in this document, please contact your dealer or TeeJet Customer service representative for clarification before installation. TeeJet Technologies is not responsible for misuse or incorrect installation of the system.
FieldPilot® 1. Prepare the FieldPilot Valve Install adapters (O) in the P and EF ports. Install adapters (Q) in the A and B ports, then install adapter (S) in the T port. Next attach adapters (P) to adapters (Q) in the A & B ports. Finally attach adapter (R) to adapter (S) in the T port. Figure 1-3: Prepare the FieldPilot Valve P P Q Q O O S R 2. Mount the FieldPilot Valve The FieldPilot valve will be mounted on the outside of the right side frame rail that runs forward underneath the cab.
FieldPilot® Be careful to identify which face on valve bracket (I) mounts to FieldPilot valve (D). Using the other face of the bracket as a template, mark and then drill the required 7/16” hole(s) in the frame and secure the bracket to the frame using hardware (B, G & H). Using hardware (B, G & H), mount the FieldPilot valve (D) to the valve bracket (I) making sure that the solenoid valve coils face toward the rear of the machine. Figure 1-5: Mount FieldPilot Valve B, G & H 3.
FieldPilot® 4. Install Excess Flow Hose Connect hose (L) to adapter (O) installed in the EF port on the FieldPilot Valve. Connect the other end of this hose to the -10JIC adapter on the hydraulic valve stack left open when the original excess flow hose was discarded. Take care routing the hose to be sure it is clear of all drive belts and cannot rub on other components. Figure 1-7: Install Excess Flow Hose Hose L for excess flow Hose L for excess flow 5.
FieldPilot® 6. Install Tank Hose Locate the Tank oil connection under the cab and above the feeder housing. If there is an unused (capped) connection point, connect hose (J) to this connection point or use optional run tee adapter (M) to create an additional connection point. Connect hose (J). NOTE: The machine may not be exactly as illustrated due to the absence/presence of a number of machine options. Connect the other end of hose (J) to adapter (R) installed in the T port of the FieldPilot valve.
FieldPilot® Figure 1-10: Install Left and Right Steer Hoses Hose K N Hose K 8. Secure Hoses Be sure all hoses are routed in a manner that prevents them from rubbing on other parts of the machine. Use the heavy tie-straps provided to secure the hose away from moving parts. 9. Install the Valve Control Cable Connect the FieldPilot valve control cable (F) to the solenoids on the FieldPilot valve and route the cable into the cab to connect to the SCM harness.
FieldPilot® 10. Installation of Engage/Disengage Switch Connect item (A) to the connector on the SCM harness labeled Remote Engage/Disengage. Install the push button in a location that is easily accessible during operation of the machine. This switch (A) is not required if the optional foot switch 32-04020 is used. Figure 1-12: Engage/Disengage Switch 11. Install Steering Disengage Switch (Kit 91-07011) Remove the left side steering column cover below the steering wheel.
FieldPilot® Figure 1-13: Install Steering Disengage Switch (Kit 91-07011) Magnet Sensor www.teejet.
FieldPilot® 12. RECOMMENDED ELECTRONICS INSTALLATION The SCM should be mounted as far forward in the cab as possible. The control console can be mounted to the operator’s preference. The GPS antenna should be mounted as far forward as possible on top of the cab on a metal surface of at least 4” square. Figure 1-14: Recommended Electronics Installation GPS SCM 13.
FieldPilot® The final oil flow rate adjustment is accomplished through the Matrix console. The target lock to lock time is 8 seconds and the valve frequency is 110. Refer to the Matrix manual for further instructions. NOTE: To activate the manual overrides, a tool such as a small screwdriver or allen wrench must be inserted into the end of the coil to depress the override button.
Fieldpilot® U s e r M A N U A L A series of equipment-specific hydraulic installation kits have been developed to work in conjunction with your assisted steering system. This kit contains the necessary components and instructions to install assisted steering hydraulics on the AGCO Gleaner R62/R65 (after S/N 66000) and R72/R75 (after S/N 76000) Combines. Please review this manual thoroughly before beginning the installation process.
