Datasheet

408- 2029
Rev D8 of 10
CABLE MAKER Battery Terminals
1
Crimps evenly spaced BUT N OT OVERLAPPED OR
OFF END OF WIRE BARREL.
2
3
4
5
Diameter of stripped wire is within wire diameter
range of terminal.
No nicked or missing conductor strands.
Wire fully inserted.
Selected die numbers match the number displayed in
Area 2.
1
2
3
4
5
Crimps properly located. Crimps must not be off end of wire
barrel.
End of conductor is flush or extended approximately
0.79 [.031] beyond end of terminal wire barrel.
Diameter of stripped wire is within wire diameter
range of terminal.
No nicked or missing conductor strands.
Selected die numbers match the number displayed in
Area 2.
Area 2
Area 2
Straight Terminal Flag Terminal
Straight T
erminal Flag Ter minal
1
2
3
4
5
1
3
4
Figure 8
2
5
Figure 9
Dies Bottomed
But Not Under
Pressure
No. 4 Dies in
Crimp Position
Adjustment
Screws
Lock
Screws
28.58 [1.125]
to
38.10 [1.500]
5. To loosen the adjustment:
a. --Turn both adjustment (ADJ) screws
COUNTERCLOCKWISE approximately 1/8 to
1/4 turn.
b. --Slightly loosen both lock (LOCK) screws by
turning them COUNTERCLOCKWISE.
c. --Flex the tool by opening and closing the tool
handles.
d. --Tighten both lock screws.
e. --Close the tool handles until the dies are
bottomed, but not under pressure. Check the
measurement between the tool handles and
repeat the adjustment procedure if necessary.
6. To tighten the adjustment:
a. --Turn both lock (LOCK) screws
COUNTERCLOCKWISE approximately 1/2 to
3/4 turn. --Turn both adjustment (ADJ) screws
CLOCKWISE approximately 1/8 to 1/4 turn.
b. --Flex the tool by opening and closing the tool
handles.
c. --Tighten both lock (LOCK) screws.
d. --- Close the tool handles until the dies are
bottomed but not under pressure. Check the
measurement between the tool handles and
repeat the adjustment procedure if necessary.