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Instruction Sheet

PRO-CRIMPER* III

Hand Tool Assembly 58606-1

408-4345

LOC B

of 5

2009 Tyco Electronics Corporation, Harrisburg, PA

All International Rights Reserved

TE logo and Tyco Electronics are trademarks.

*Trademark. Other products, logos, and company names used are the property of their respective owners.

TOOLING ASSISTANCE CENTER 1-800-722-1111

PRODUCT INFORMATION 1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at

www.tycoelectronics.com

26 JAN 09 Rev A

with Die Assembly 58606-2

PROPER USE GUIDELINES

CumulativeTraumaDisorderscanresultfromtheprolongeduseofmanuallypoweredhandtools. Handtoolsareintendedforoccasionaluseandlowvolume

applications. A wide selection of powered application equipment for extended-use, production operations is available.

The PRO-CRIMPER III Hand Tool is a Commercial" grade tool and is

designed primarily for field installation, repair, maintenance work, or

prototyping in industrial, commercial, or institutional applications. Product

crimped with this tool will meet the crimp height requirement for hand tools in

the appropriate 114 application specification, but may not comply with other

feature parameters of the specification. Tyco Electronics offers a variety of

tools to satisfy your performance requirements. For additional information,

contact the Tooling Assistance Center at 1-800-722-1111.

Locator Assembly

(Supplied with

Die Assembly)

Front of Tool

(Locator Side)

Die Assembly

Moving Jaw

Ratchet Adjustment Wheel

Moving Handle

Stationary Handle

PRO-CRIMPER III Hand

Tool Frame 354940-1 (See

Instruction Sheet 408-9930)

Pivot Pin

Back of Tool

(Wire Side)

Stationary Jaw

Tool Marking (4)

Terminal Support

DIE ASSEMBLY

LOCATOR ASSEMBLY

CONTACT

WIRE

DIE ASSEMBLY

PART NUMBER

LOCATOR ASSEMBLY

PART NUMBER

{

CONTACT

FAMILY

}

SIZE (mm

)

(COLOR)

INSUL DIA

(mm [in.])

STRIP LENGTH

(mm [in.])

2.5

(Yellow)

3.4 5.1-5.9

58606-2 58515-2

1.5mm and 2.5mm

Seal Pin and

Socket

1.5

(Blue)

[.134] [.200-.232]

Socket

1.0

(Red)

3.4

[.134]

3.8-4.6

[.150-.181]

{

Supplied with die assembly, also available separately.

}

Contact the Tooling Assistance Center at the number listed below for specific contact part numbers.

Figure 1

1. INTRODUCTION

PRO–CRIMPER III Hand Tool Assembly 58606–1

consists of Die Assembly 58606–2 and

PRO–CRIMPER III Hand Tool Frame 354940–1. The

die assembly consists of crimping dies and a locator

assembly. Refer to Section 11, REVISION

SUMMARY, for reason for revision.

Dimensions on this sheet are in millimeters [with

inch equivalents provided in brackets]. Figures

and illustrations are for identification only and are

not drawn to scale.

NOTE

Summary of content (5 pages)

PAGE 1
Instruction Sheet PRO-CRIMPER* III 408-4345 Hand Tool Assembly 58606-1 with Die Assembly 58606-2 26 JAN 09 Rev A PROPER USE GUIDELINES Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
PAGE 2
408-4345 PRO-CRIMPER III Hand Tool Assembly 58606-1 Nut Locator Assembly Nut Tool Frame Die Retaining Pins Chamfer Terminal Support Insulation Crimper Wire Crimper Offset Wire Anvil Chamfer Insulation Anvil Retaining Screws Figure 2 2. DESCRIPTION (Figures 1 and 2) The tool features a tool frame with a stationary jaw and handle, a moving jaw, a moving handle, and an adjustable ratchet that ensures full contact crimping. The tool frame holds a die assembly with three crimping sections.
PAGE 3
408-4345 PRO-CRIMPER III Hand Tool Assembly 58606-1 4. CONTACT SUPPORT ADJUSTMENT (Figure 3) NOTE contact is still being bent during crimping, repeat the adjustment procedure. The contact support is preset prior to shipment, but minor adjustment may be necessary. 5. CRIMPING PROCEDURE i NOTE feature. Initially, the crimp height should be 1. Make a sample crimp and determine if the contact is straight, bending upward, or bending downward.
PAGE 4
08-4345 PRO-CRIMPER III Hand Tool Assembly 58606-1 CAUTION Make sure that both sides of the insulation barrel are started evenly into the crimping section. Do NOT attempt to crimp an improperly positioned ! contact. 4. Hold the contact in position and squeeze the tool handles together until ratchet engages sufficiently to hold the contact in position. Do NOT deform insulation barrel or wire barrel. 5.
PAGE 5
408-4345 PRO-CRIMPER III Hand Tool Assembly 58606-1 8. MAINTENANCE 10. REPLACEMENT Ensure that the tool and dies are clean by wiping them with a clean, soft cloth. Remove any debris with a clean, soft brush. Do not use objects that could damage the tool. When not in use, keep handles closed to prevent objects from becoming lodged in the crimping dies, and store in a clean, dry area. Customer–replaceable parts are shown in Figure 1.