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INSTRUCTION MANUAL

RWS 50B600B Series

TDKLambda

1/23C2685701

Summary of content (23 pages)

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TDKLambda RWS 50B600B Series INSTRUCTION MANUAL TDKLambda C2685701 1/23
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TDKLambda RWS CCG1524**S 50B600B Series INSTRUCTION MANUAL INDEX PAGE 1. ＭＴＢＦ計算値 2. 部品ディレーティング Components Derating ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5 3. 主要部品温度上昇値 Main Components Temperature Rise ΔT List ・・・・・・・・・・・・・・・・ 7 4. 出力ディレーティング Output Derating 9 5. アブノーマル試験 6. 振動試験 7. ノイズシミュレート試験 8. はんだ耐熱性試験 9. 10.
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TDKLambda RWS CCG1524**S 50B600B Series 1. MTBF INSTRUCTION MANUAL Calculated Values of MTBF MODEL : CCG152405S, CCG152412S (1) Calculating Method Telcordiaの部品ストレス解析法(*1)で算出されています。故障率λssは、それぞれの部品ごとに電気ストレスと動作温度によって決定されます。 Calculated based on parts stress reliability projection of Telcordia(*1). Individual failure rate λss is calculated by the electric stress and temperature rise of the each device.
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TDKLambda RWS CCG1524**S 50B600B Series INSTRUCTION MANUAL (2) MTBF MTBF Values 条件 Conditions ・入力電圧： 24VDC Input Voltage ・環境ファクタ： GF (Ground, Fixed) Environmental Factor (2)1 CCG152405S Ambient temperature vs. MTBF 100,000,000 MTBF ( hours ) 10,000,000 Output Current 1.5A(50%) Output Current 3A(100%) 1,000,000 100,000 0 10 Ambient temperature 25°C 40°C 60°C 85°C 20 30 40 50 60 Ambient temperature (°C) 70 80 90 MTBF Output Current 1.
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TDKLambda RWS CCG1524**S 50B600B Series 2. INSTRUCTION MANUAL Components Derating MODEL : CCG152405S, CCG152412S (1) Calculating Method (a) 測定方法 Measuring method ・入力電圧 : 24VDC Input Voltage ・周囲温度 : 60ºC Ambient Temperature ・取り付け : 水平置き Mounting Horizontal ・出力電流 Output Current ・冷却法 Cooling ： 5V 3A(100%) 12V 1.
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TDKLambda RWS CCG1524**S 50B600B Series (2) INSTRUCTION MANUAL Components Derating List (2)1 CCG152405S 部品番号 Location No. 部品名 Part Name 最大定格 M aximum Rating 使用状態 Actual Rating ディレーティング率 Derating Factor Q1 CHIP MOS FET Tj(max):150ºC Tj:98.2ºC 65.5% Q101 CHIP MOS FET Tj(max):150ºC Tj:92.3ºC 61.6% Q102 CHIP TRANSISTOR Tj(max):150ºC Tj:96.3ºC 64.2% D2 CHIP FRD Tj(max):150ºC Tj:97.7ºC 65.2% D102 CHIP FRD Tj(max):150ºC Tj:94.3ºC 62.9% D103 CHIP FRD Tj(max):150ºC Tj:95.
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TDKLambda RWS CCG1524**S 50B600B Series Main Components Temperature Rise ΔT ListINSTRUCTION MANUAL 3. MODEL : CCG152405S, CCG152412S (1) Measuring Conditions 取り付け Mounting 冷却法 Cooling ：水平置き Horizontal ：自然空冷 Natural convection 測定方法 CCG1524**S Measuring Method 基板 PCB モデル Model 入力電圧 Input Voltage 出力電圧 Output Voltage 出力電流 Output Current 周囲温度 Ambient Temperature CCG 152412S CCG 152405S 24VDC 5V 12V 3A (100%) 1.
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TDKLambda RWS CCG1524**S 50B600B Series INSTRUCTION MANUAL (2) Measuring Results (2)1 CCG152405S 部品番号 Location No. Q1 Q101 Q102 D2 D102 D103 A1 A2 PC1 L1 L101 T1 T2 部品名 Part Name CHIP MOS FET CHIP MOS FET CHIP TRANSISTOR CHIP FRD CHIP FRD CHIP FRD CHIP IC CHIP IC CHIP COUPLER CHOKE COIL CHOKE COIL TRANS,PULSE TRANS,PULSE 温度上昇値 ΔT (ºC) Temperature Rise 35.7 30.9 35.4 35.3 34.3 34.3 34.9 33.5 26.8 29.3 26.5 27.8 43.
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TDKLambda RWS CCG1524**S 50B600B Series INSTRUCTION MANUAL Output Derating 4. MODEL : CCG1524**S (1) Measuring Conditions 取り付け Mounting ：水平置き周囲温度測定点 Ambient temperature measurement point Horizontal CCG1524**S 冷却法 Cooling ：自然空冷 12.7mm 取り付け Mounting 測定方法 Measuring Method 基板 PCB Natural convection 76mm ：垂直置き Vertically 25.4mm 冷却法 Cooling ：強制空冷基板 PCB Forced air cooling CL CCG1524**S 周囲温度および風速測定点 Ambient temperature and air velocity measurement point 12.
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TDKLambda RWS CCG1524**S 50B600B Series INSTRUCTION MANUAL Measuring Results (2) (2)1 CCG152403S Vin = 9VDC Vin = 12VDC 120 120 1.5m/s 1.0m/s 100 80 Output current (%) Output current (%) 100 Natural convection 60 0.5m/s 40 1.0m/s 20 80 Natural convection 60 0.5m/s 40 20 0 0 40 50 60 70 80 85 Ambient temperature (ºC) 90 100 40 50 Vin = 24VDC 120 90 100 90 100 Vin = 36VDC 120 0.5m/s 0.
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TDKLambda RWS CCG1524**S 50B600B Series INSTRUCTION MANUAL (2)3 CCG152412S Vin = 9VDC 120 Vin = 12VDC 120 1.5m/s 100 80 Output current (%) Output current (%) 100 0.5m/s Natural convection 60 0.5m/s 40 1.0m/s 20 80 Natural convection 60 40 20 0 0 40 50 60 70 80 85 Ambient temperature (ºC) 90 100 40 50 60 70 80 85 Ambient temperature (ºC) Vin = 24VDC 120 100 90 100 Vin = 36VDC 120 0.5m/s 0.
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TDKLambda RWS CCG1524**S 50B600B Series 5. INSTRUCTION MANUAL Abnormal Test MODEL : CCG152405S, CCG152412S Test Condition and Circuit (1) Fuse +Vin 6.3A C1 +Vout CCG1524**S Load TRM Vin RC Vout : 36VDC 入力電圧： 5V ・出力電流 Input Voltage Output Current : 25ºC ・周囲温度 12V : 50V ・電解コンデンサ(C1) Ambient Temperature 3A(100%) 1.3A(100%) 120μF Electrolytic Cap.
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TDKLambda RWS CCG1524**S 50B600B Series INSTRUCTION MANUAL Test mode Test result a 19 20 21 Q102A BE ● CE ● B ● ● E BE ● CE ● ● ● ● ● 30 E ● ● 32 A/K 33 AK 34 35 36 37 38 39 40 D102 D103 ● ● A/K 12 ● ● T1 45 ● ● ● ● 3 ● 4 ● 48 23 ● ● 効率低下 Efficiency down ● 効率低下 Efficiency down ● 効率低下 Efficiency down ● 効率低下 Efficiency down ● 効率低下 Efficiency down ● 効率低下 Efficiency down ● 49 34 ● 50 45 ● 51 67 ● 52 78 ● 53 89 ● 54 910 ● Others ●
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TDKLambda RWS CCG1524**S 50B600B Series INSTRUCTION MANUAL (2)2 CCG152412S Test result a 5 ● D ● 6 S BC ● 8 BE ● CE ● 9 10 Q3 I k ● ● ● ● ● Da:Q1 ● ● Da:Z1 効率低下 Efficiency down ● ● ● 効率低下 Efficiency down ● ● C ● ● E ● ● AK 14 A/K 15 AK 16 17 18 19 20 D101 ● ● ● ● ● ● ● ● ● 出力リップル増加 Output ripple increase ● L101 ● 12 ● 22 23 ● 23 34 ● 24 45 ● ● ● ● ● ● ● ● 25 67 ● ● 26 78 ● ● 27 89 ● 28 910 ● 29 1 ● 2 ● 30
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TDKLambda RWS CCG1524**S 50B600B Series 6. INSTRUCTION MANUAL Vibration Test MODEL : CCG152405S (1) Vibration Test Class 掃引振動数耐久試験 Frequency variable endurance test Equipment Used (2) EMIC (株) 製試験装置 EMIC CORP. Test Equipment (3) F16000BDH/LA16AW The Number of D.U.T. (Device Under Test) CCG152405S (4) : 1台 (unit) Test Conditions ・周波数範囲 : 10~55Hz ・振動方向 Sweep Frequency Sweep Time ・試験時間 Test Time (5) Direction : 3.0分間・掃引時間 : X, Y, Z ・振幅 3.0min : 1.52mm (一定) Amplitude (const.
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TDKLambda RWS CCG1524**S 50B600B Series INSTRUCTION MANUAL (6) Test Results OK Test Conditions 入力電圧 : 24VDC Input Voltage 出力電流 : 3A(100%) 周囲温度 Output Current Ambient Temperature 測定確認項目 Check Item 出力電圧 Output Voltage 効率 Efficiency 出力リップルノイズ電圧 Output Ripple and Noise Voltage 入力変動 Line Regulation 負荷変動 Load Regulation 耐電圧 Withstand Voltage 外観 Appearance : 25ºC 試験前 Before Test 試験後 After Test V 4.996 4.996 % 87.4 87.3 mVpp 9.4 9.0 mV 1.5 1.3 mV 6.9 8.
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TDKLambda RWS CCG1524**S 50B600B Series 7. INSTRUCTION MANUAL Noise Simulate Test MODEL : CCG1524**S (1) Test Circuit and Equipment A. 入力ポート : +Vin、Vinに同時に印加 Input Port : Apply to +Vin and Vin at the same time. ノイズシミュレーター Noise Simulator Fuse 6.3 A +Vin +Vout CCG1524**S TRM Vin Vout RC C1 C2 Load B1. 信号ポート : (RC、Vin)に印加 Signal Port : Apply to (RC, Vin). Fuse 6.
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TDKLambda RWS CCG1524**S 50B600B Series : INS4320A (ノイズ研究所株式会社）・ノイズシミュレーター Noise Simulator INSTRUCTION MANUAL (Noise Laboratory Co. LTD) : 50V 120μF ・電解コンデンサ(C1) Electrolytic Cap. ・セラミックコンデンサ(C2) ： 25V 22μF Ceramic Cap.
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TDKLambda RWS CCG1524**S 50B600B Series INSTRUCTION MANUAL Resistance to Soldering Heat Test 8. MODEL : CCG152405S (1) Machine Used : TLC350XIV （セイテック）自動はんだ付け装置 Automatic Dip Soldering Machine (SEITEC) The Number of D.U.T.
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TDKLambda RWS CCG1524**S 50B600B Series 9. INSTRUCTION MANUAL Thermal Shock Test MODEL : CCG152405S (1) Equipment Used (Thermal Shock Chamber) ESPEC(株) 製 TSA102ESW ESPEC CORP. The Number of D.U.T.
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TDKLambda RWS CCG1524**S 50B600B Series INSTRUCTION MANUAL 出力電圧(V) Output voltage 5.10 5.05 5.00 4.95 4.90 0 100 200 300 400 500 600 700 800 600 700 800 600 700 800 試験サイクル(cycle) Test cycle 89.0 効率(%) Efficiency 88.5 88.0 87.5 87.0 86.5 86.
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TDKLambda RWS CCG1524**S 50B600B Series INSTRUCTION MANUAL High Temperature and High Humidity Bias Test 10. MODEL : CCG152405S (1) Equipment Used TEMP.＆HUMID. CHAMBER PR1KH (ESPEC CORP.) (2) The Number of D.U.T.
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TDKLambda RWS CCG1524**S 50B600B Series INSTRUCTION MANUAL (5) Test Results OK ・試験条件入力電圧 Test conditions : 24VDC Input Voltage 出力電流 : 3A(100%) 周囲温度 Output Current Ambient Temperature 測定確認項目 Check Item 出力電圧 Output Voltage 効率 Efficiency 出力リップルノイズ電圧 Output Ripple and Noise Voltage 入力変動 Line Regulation 負荷変動 Load Regulation 耐電圧 Withstand Voltage 外観 Appearance ： 25ºC 試験前 Before Test 試験後 After Test V 5.014 5.021 % 87.5 87.5 mVpp 10 10 mV 1.7 1.8 mV 1.0 1.