OPERATOR’S MANUAL Model C300 Slush Freezer Original Operating Instructions 055072- M 9/26/08 (Original Publication) (Updated 8/25/14)
Complete this page for quick reference when service is required: Taylor Distributor: Address: Phone: Fax: E- mail: Service: Parts: Date of Installation: Information found on the data label: Model Number: Serial Number: Electrical Specs: Voltage Cycle Phase Maximum Fuse Size: A Minimum Wire Ampacity: A E 2008 Carrier Commercial Refrigeration, Inc.
Table of Contents Section 1 To the Installer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Section 2 To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Section 3 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Section 4 Operator Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Beater Door Assembly . .
Table of Contents - Page 2 Section 7 Important: Operator Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 During Cleaning and Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Troubleshooting Bacterial Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Regular Maintenance Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Winter Storage . . . . .
Section 1 To the Installer The following information has been included in the manual as safety and regulatory guidelines. For complete installation instructions, please see the Installation Checklist. This unit has many sharp edges that can cause severe injuries. Site Preparation Installer Safety Review the area where the unit will be installed before uncrating the unit. Make sure that all possible hazards to the user and the equipment have been addressed.
Water Cooled Refrigeration Units (Water Cooled Units Only) Water Connections An adequate cold water supply must be provided with a hand shut- off valve. On the back of the unit, a 3/8” (9.5 mm) M.F.L. water connection has been provided for easy hook- up. A flexible line is recommended, if local codes permit. A minimum of 25 psi water pressure is required to avoid having the unit cut out the low water pressure switch. A booster pump must be provided if this pressure is not available.
Electrical Connections Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation. In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70- 1987.
Initial Freezing Cylinder Cleaning Due to the types of products used in FCB equipment, it is imperative that the freezing cylinder and the inlet tube be thoroughly brush cleaned, rinsed, and sanitized before running any product. Use only R404A refrigerant that conforms to the AHRI standard 700 specification. The use of any other refrigerant may expose users and operators to unexpected safety hazards. Prepare a cleaning solution, using 2 oz. of liquid detergent in 2 gallons of warm water.
Section 2 To the Operator The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste. The Model C300, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, this machine will require cleaning and scheduled maintenance.
Section 3 Safety We at Taylor are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built- in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.
CAUTION: This unit is pressurized when in operation. The control switch must be in the OFF position until the unit is completely assembled. No part should ever be removed from the machine while it is in operation. No part should be removed until the control switch has been turned to the OFF position and all pressure has been relieved by opening the draw valve. DO NOT allow untrained personnel to operate this machine.
Section 4 Operator Parts Identification Figure 2 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. 1 PANEL A.-SIDE-LEFT C300 X54676-SER 7 PANEL-FRONT-LOWER 054670 2 PANEL-REAR 054672 8 SHELF-DRIP TRAY 057938 3 PANEL-SIDE-RIGHT 054671 9 TRAY-DRIP 057738 4 DISPLAY-LIGHTED 054683-27 10 SHIELD-SPLASH 057939 5 PANEL-FRONT-UPPER 054669 11 SWITCH-ROCKER-OFF-ON 078418 6 PANEL-FRONT-SHELL 054668 12 FILTER-AIR 15.88L X 15.
Beater Door Assembly Figure 3 DESCRIPTION ITEM PART NO. 1 DOOR A.- FREEZER- SLUSH X80599 2 CAP- SPOUT- DOOR- FCB 046191- BLA 3 SPRING- COMP.480X.072X3.0 4 VALVE- DRAW- DOOR- SLUSH ITEM PART NO. O- RING- 5- 1/4O.D. X .210W 017003 16 PIN- HANDLE- ADA- FCB 068601 039320 17 ADAPTOR- MOUNTING- ADA 068579 039324 18 HANDLE- ADA- FCB 068580 O- RING- 9/16 OD X .
Accessories Figure 4 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. 1 PAIL-10 QT 013163 2d BRUSH-DRAW VALVE 1-1/2”OD 014753 2 BRUSH A.-PACKAGE X64275 3 KIT A.
Section 5 Important: To the Operator Figure 5 1 2 3 4 5 6 Operational Mode Display DESCRIPTION ITEM Product Light - Left Side Control Switch Keypad - Left Side Liquid Crystal Display Keypad - Right Side Product Light - Right Side The displays below illustrate the Operational Mode Displays. This information appears on the LCD during normal operation. When the unit is plugged into the wall receptacle and the control switch is in the ON position, this screen appears.
Operator Menu Timeout Pressing the AUTO (- - >) keys on both sides of the unit will display this screen. AUTO OK MODE SYRUP CO2- OK If the display is left in the operator menu or any of the operator menu selections, except for Current Conditions, the display will return to the system mode screen 60 seconds after the last keypress. The Current Conditions screen will be displayed until manually changed.
2. BEATER OVERLOAD - Beater motor is out on overload. When this fault occurs, the machine automatically turns off. The fault clears when the condition is corrected. FAULT DESCRIPTION L: BEATER OVERLOAD R: BEATER OVERLOAD CLR +++ 3. 6. SEL FAULT DESCRIPTION L: NO FAULT FOUND R: SYRUP PRESS LOW CLR +++ CHK REFRIG SYS PSI - Compressor is out on high head pressure. When this fault occurs, the machine automatically turns off. The fault clears when the condition is corrected. 7.
9. BRL NOT COOLING - A freezing cylinder check has been established for the AUTO mode of operation. If a freezing cylinder enters the AUTO mode, the control will check product temperature. After five minutes, it will again check product temperature. If product temperature does not drop in that five minute time span, the freezing cylinder will shut down and this message will appear on the fault screen. For this check to be valid, the product temperature must be above 40_F (4.4_C).
Repeat the procedure for the right side of the unit. MANUAL DEFROST RIGHT SIDE <- - - - > YES The fourth feature will display the Power Saver Mode, OFF, REST, or STANDBY status. If the Power Saver Mode is OFF, the following screen will be displayed. NO SEL POWER SAVER MODE OFF Note: Only one side of the unit may be placed in the DEFROST mode at a given time.
DEFROST TIME RIGHT SUN CYCLE 1 <- - - - > +++ Press the AUTO (- - >) key to move to the next screen. The next screen will indicate when the fault was satisfied. 10:00 - - - SEL FAULT HISTORY 06/25/01 RESTORED FROM FAULT PAGE 2 +++ Press the MENU (SEL) key to return to the OPERATOR MENU. 2 14:06:19 - - - Press the MENU (SEL) key to return to the OPERATOR MENU. Screen F is CURRENT CONDITIONS. This screen displays the current viscosity, product temperature, and pressure for each freezing cylinder.
Syrup Out Indicator AUTO OUT MODE SYRUP CO2- OK supplied to the freezer. In addition, the product light will illuminate and a warning tone will sound. This will continue until the proper amount of water is supplied to the freezer. If the water is not supplied within one minute, the machine will shut down and a fault message will appear.
Section 6 Operating Procedures The Model C300 contains two 7 quart (6.6 liter) freezing cylinders. Assembly CAUTION: This unit is pressurized when in operation. The control switch must be in the OFF position until the unit is completely assembled. No part should ever be removed from the machine while it is in operation. No parts should be removed until the control switch has been turned to the OFF position and all pressure has been relieved by opening the draw valve.
Step 2 Lubricate the inside diameter of the drive shaft seal. Install the drive shaft seal bushing in the drive shaft seal. Step 4 Insert the beater drive shaft into the freezing cylinder, hex end first, and into the rear shell bearing until the seal fits securely over the rear shell bearing. Be certain the drive shaft fits into the drive coupling without binding. Remove any excess lubricant from the seal.
Step 6 Align the flats on the end of the beater assembly with the drive shaft. Make sure the beater assembly locating pin is in position in the locating hole of the drive shaft. Turn the beater slightly to be certain that the beater is properly seated. When in position, the beater will be approximately 3/8” inside the front of the freezing cylinder. Step 7 Install the draw valve. Slide the two o- rings into the grooves on the draw valve. Lubricate the o- rings and the valve as illustrated below.
Step 12 Insert the spring into the front of the door spout. Step 9 Snap the draw valve handle onto the door spout. Align the hole in the draw valve with the slot in the draw handle. Figure 18 Step 13 Place the threaded cap on the end of the draw valve cavity. Turn the cap clockwise until it is secure. Figure 15 Step 10 Slide the pivot pin through the draw handle and into the draw valve. Place the draw handle slide over the opening in the draw handle and the pivot pin.
Step 15 Install the prime plug. Step 17 Install the front bearing. Do not lubricate the front bearing. Figure 23 Figure 21 Step 18 Install the freezer door. Position the door on the four studs on the front of the freezing cylinder. Firmly push the door into place. Install the four handscrews on the studs and finger- tighten them equally in a criss- cross pattern to insure that the door is snug. Do not over- tighten the handscrews.
Sanitizing Step 4 Connect the syrup line to the syrup line connector that was cut from the syrup bag. Note: If a unit is sanitized, and will not be used for an extended period of time, clean water should be used to flush all sanitizer from the lines. Remove the water from all the lines and components prior to storage of the unit. Upon return to service, the unit must be sanitized prior to use. Step 1 Open the lighted display door. Place the control switch in the ON position.
Press the MENU (SEL) key. Step 9 Continue filling the freezing cylinders with sanitizing solution until the solution purges out of the relief valve at the top of the mix tank, and begins draining into the front drip tray. Press the OFF (<- - ) key. Move the cursor under the word “SANITIZE” by pressing the OFF (<- - )key. RINSE / SANITIZE SANITIZE - - - - - RINSE <- - - - > Step 10 Press the BEATER (- - - ) key. Agitate the solution in the freezing cylinders for five minutes.
Priming/Brixing Step 5 Press the PRIME (+ + +) key. Step 1 Connect the syrup line to the Bag- in- Box (BIB) syrup. Step 2 Remove the drip tray, splash shield and the lower front panel to gain access to the syrup sampling valves. Step 3 Open the prime plug. Figure 34 Step 6 Slowly move the syrup sampling valve to the fully open position by turning the handle “down” toward the sampling line. Allow the liquid to run into a pail until all the sanitizer is removed and full strength product is flowing.
Step 9 To adjust the brix, turn the adjustment screw located behind the drip tray shelf. Clockwise adjustments increase the amount of syrup to water, and counterclockwise adjustments decrease the amount of syrup to water. Adjust the screw in small increments and check the brix again. Step 7 Drain the product from the syrup sampling valve into a cup. Close the syrup sampling valve by turning the handle to the center position. Figure 36 Step 8 Stir the finished product.
Note: The position of the handle on the syrup sampling valve determines the direction of product flow. The down position opens the syrup sampling valve for collecting brix samples. The center position shuts off the product flow. The up position directs the flow of product to the freezing cylinder. Step 16 Close the lighted display when complete. Replace the panels and attach with screws. Install the front drip tray and the splash shield on the front of the freezer.
Draining Product From the Freezing Cylinder Rinsing Step 1 To place the left cylinder in the RINSE mode, press the MENU (SEL) key. Move the cursor by pressing the AUTO (- - >) key until the third line indicates RINSE / SANITIZE. Step 1 With a pail beneath the door spout, press the BEATER (- - - ) key. This will allow the beater to operate and CO2 pressure will be maintained to push the product from the freezing cylinder.
Cleaning The relief valves are located at the top of each mix tank. Press the OFF (<- - ) key. Step 1 Prepare an approved 100 PPM cleaning solution (examples: 2- 1/2 gal. [9.5 liters] of Kay- 5R or 2 gal. [7.6 liters] of Stera- SheenR) in a clean, empty pail. USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS. Step 6 Press the BEATER (- - - ) key to agitate the solution in each freezing cylinder for five minutes. Important: Make sure the cleaner is completely dissolved.
Brush Cleaning Step 3 Remove the: S S Step 1 Prepare an approved 100 PPM cleaning solution (examples: 2- 1/2 gal. [9.5 liters] of Kay- 5R or 2 gal. [7.6 liters] of Stera- SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS. S S S S S S S S S IMPORTANT: Follow the label directions. Too STRONG of a solution can cause parts damage, while too MILD of a solution will not provide adequate cleaning. Make sure all brushes provided with the freezer are available for brush cleaning.
Section 7 Important: Operator Checklist During Cleaning and Sanitizing j 6. Clean and sanitize the syrup lines regularly to prevent syrup residue build- up that would restrict the proper flow of syrup. ALWAYS FOLLOW LOCAL HEALTH CODES j 7. On a regular basis, take a brix reading to assure a consistent quality product. Cleaning and sanitizing schedules are governed by your State or local regulatory agencies and must be followed accordingly.
Winter Storage If the place of business is to be closed during the winter months, it is important to protect the freezer by following certain precautions, particularly if the building is subject to freezing conditions. Wrap detachable parts of the freezer such as the beater, the scraper blades, the drive shaft, and the freezer door. Place these parts in a protected, dry place. Rubber trim parts and gaskets can be protected by wrapping them with moisture- proof paper.
Section 8 PROBLEM 1. Product is too stiff. Troubleshooting Guide PROBABLE CAUSE REMEDY PAGE REF. a. Too much water to syrup ratio. Improper brix adjustment. a. Adjust the brix accordingly. b. Consistency control needs adjustment. b. Contact a service technician. - - - c. Torque coupling bound in WARM position. c. Contact a service technician. - - - a. Freezer in a defrost cycle. a. Wait for defrost cycle to end. - - - b. Consistency control needs adjustment. b. Contact a service technician.
PROBLEM PROBABLE CAUSE REMEDY PAGE REF. a. Rounded corners of hex end of drive shaft, drive coupling, or both. a. Replace the drive shaft, or call a service technician to replace the direct drive unit. - - - b. Lubrication of hex end of drive shaft. b. Do not lubricate the hex end. If necessary, contact a service technician for removal. 18 7. Excessive loss of CO2. a. Leak in the CO2 system. a. Contact a service technician. 8. Leakage from rear drip pan(s) into front drip tray. a.
Section 9 PART DESCRIPTION Parts Replacement Schedule EVERY 4 MONTHS Scraper Blade EVERY 8 MONTHS ANNUALLY X Drive Shaft Seal X Drive Shaft O- Ring X Freezer Door O- Ring X Draw Valve O- Ring X Door Spout O- Ring X Front Bearing X Prime Plug O- Ring X Black Bristle Brush, 1” x 2” Inspect & Replace if Necessary Minimum Double Ended Brush Inspect & Replace if Necessary Minimum White Bristle Brush, 1- 1/2” x 2” Inspect & Replace if Necessary Minimum White Bristle Brush, 3” x 7” In
Section 10 Limited Warranty on Equipment TAYLOR COMPANY LIMITED WARRANTY ON FREEZERS Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limited warranty on new Taylor-branded freezer equipment available from Taylor to the market generally (the “Product”) to the original purchaser only. LIMITED WARRANTY Taylor warrants the Product against failure due to defect in materials or workmanship under normal use and service as follows.
3. Replacement of wear items designated as Class “000” parts in the Taylor Operator’s Manual. 4. External hoses, electrical power supplies, and machine grounding. 5. Parts not supplied or designated by Taylor, or damages resulting from their use. 6. Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival. 7.
Section 11 Limited Warranty on Parts TAYLOR COMPANY LIMITED WARRANTY ON TAYLOR GENUINE PARTS Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limited warranty on new Taylor genuine replacement components and parts available from Taylor to the market generally (the “Parts”) to the original purchaser only. LIMITED WARRANTY Taylor warrants the Parts against failure due to defect in materials or workmanship under normal use and service as follows.
LIMITED WARRANTY EXCEPTIONS This limited warranty does not cover: 1. Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling of defective Parts, replacement Parts, or new Parts. 2. Normal maintenance, cleaning and lubrication as outlined in the Taylor Operator’s Manual, including cleaning of condensers or carbon and grease buildup. 3.
LIMITATION OF WARRANTY THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS AND/OR REMEDIES UNDER THE LAW, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE ORIGINAL OWNER’S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE PARTS UNDER THE TERMS OF THIS LIMITED WARRANTY.
COMP. CONT. COIL BARREL 1 H20 SOL. BARREL 1 SYR.SOL. CO2 SOL1 BARREL 1 15A FUSE BARREL 2 DEFROST SOLENOID 2 TAN BARREL 1 LIQ. LINE SOLENOID ORG/WHT STR. WHT J12 L2 W1 7 6 5 4 3 21 BLK J13 BLUE TAN BARREL 2 H20 SOL. WHT 1 BARREL 2 SYR.SOL. BRN BLK BARREL 2 C02 SOL. BARREL 1 LED FAN MOTOR RUN CAPACITOR (USED WITH AIR COOLED UNITS ONLY) YEL BLK BARREL 2 LED 4 PRESSURE SWITCH H2O RED BLUE GRN/YEL BLK WHT M FAN ORG/WHT WHT BARREL 2 LIQ.
TAN BARREL 1 LIQ. LINE SOLENOID COMP. CONT. COIL BARREL 1 H20 SOL. ORG BARREL 1 SYR.SOL. ORG/WHT WHT BARREL 1 CO2 SOL. 7 6 5 4 3 21 WHT 7 6 5 4 3 21 1 RED/BLK BARREL 2 DEFROST SOLENOID 15A FUSE L1 J3 J12 BLK L2 W1 7 6 5 4 3 21 BLK 1 2 3 4 5 6 7 8 OPTIONAL BRN YEL BLK BARREL 2 LED 4 BLK BARREL 2 CO2 SOL. BARREL 1 LED FAN MOTOR RUN CAPACITOR (USED WITH AIR COOLED UNITS ONLY) BARREL 2 SYR.SOL. WHT TAN BARREL 2 H20 SOL.
BARREL 1 LIQ. LINE SOLENOID COMP. CONT. COIL BARREL 1 H20 SOL. BARREL 1 SYR.SOL. WHT ORG/WHT BARREL 1 CO2 SOL. RED/BLK BARREL 2 DEFROST SOLENOID 15A FUSE L1 J3 J12 BLK L2 W1 7 6 5 4 3 21 BLK 1 2 3 4 5 6 7 8 2 TAN THERMISTORS PROBES BARREL 1 DEFROST SOLENOID WHT ORG 1 NO BARREL 2 SYR.SOL. 4 BLK BARREL 2 CO2 SOL.
COMP. CONT. COIL BARREL 1 SYR.SOL. ORG/WHT BARREL 1 CO2 SOL. 7 6 5 4 3 21 WHT 7 6 5 4 3 21 WHT ORG BARREL 1 H20 SOL. WHT 6 5 4 3 21 3 J4 1 RED/BLK BARREL 2 DEFROST SOLENOID L2 W1 7 6 5 4 3 21 J12 BLK ORG WHT BARREL 2 SYR.SOL. WHT BRN TAN WHT RED/BLK WHT L2 LOAD L2 ALTERNATE DISPLAY WIRING P.O.P. DISPLAY WHT WHT GRN/YEL GRN/YEL GRN/YEL PRIMARY BLU GRN/YEL GRN/YEL H2O PUMP CO2 SOLENOID DISPLAY WIRING BEATER MOTOR FIG.
