Model 390 Slush Freezer Operating Instructions 048693- M 6/01
Complete this page for quick reference when service is required: Taylor Distributor: Address: Phone: Service: Parts: Date of Installation: Information found on the data label: Model Number: Serial Number: Electrical Specs: Voltage Cycle Phase Maximum Fuse Size: A Minimum Wire Ampacity: A E June, 2001 Taylor All rights reserved. 048693--M The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries. Taylor Company 750 N. Blackhawk Blvd.
Table of Contents Section 1 To the Installer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Water Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Cooled Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Hook-up Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 2 To the Operator . . . . . . . . . . . . .
Notes: Model 390 Table of Contents
Section 1 To the Installer This machine is designed for indoor use only. the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith and proper maintenance will result in an installation essentially free from hazard! DO NOT install the machine in an area where a water jet could be used. Failure to follow this instruction may result in serious electrical shock.
To the Operator Section 2 The slush freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. The Taylor equipment, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, this machine will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.
Section 3 Safety We at Taylor Company are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator. IMPORTANT -- Failure to adhere to the following safety precautions may result in severe personal injury.
Section 4 Item Description Operator Parts Identification Part Number 1 Hopper Cover X38458 2 Gasket--Hopper Cover 038375 3 Feed Tube 015176-9 4 Drip Pan 035034 5 Splash Shield 046177 6 Drip Tray 046275 Operator Parts Identification 4 Model 390
Beater Assembly Item Description Part Number Item Description Part Number 1 Freezer Door X47982 11 Beater Shaft 036412 2 Gasket-Door 014030 12 Seal-Beater Shaft 032560 3 Front Bearing 013116 13 O-Ring--Beater Shaft 025307 4 O-Ring--Baffle 018550 14 Valve Handle Pin X25929 5 Baffle Arm 047729 15 Draw Valve 047734 6 Baffle X47731 16 Ice Buster 047735 7 Guide Bearing 014496 17 Draw Handle X47384 8 Beater X46233 18 O-Ring--Draw Valve (2) 032504 9 Scraper B
Section 5 Important: To the Operator Control Switch Indicator Light -- “Mix Out” The center position is “OFF”. The “WASH” position activates the beater motor only. The “AUTO” position allows the beater motor and compressor to run. Also located on the front of the machine is a mix out indicating light. When the light is flashing, it indicates that the hopper is empty and the mix supply needs replenishing.
Section 6 Operating Procedures Following are step-by-step operating procedures for the model 390 slush freezer. This unit has a 20 quart (18.9 liter) mix hopper and the freezing cylinder holds 7 quarts (6.6 liters) of slush product. Step 2 Before installing the beater assembly, check the scraper blades for any nicks or signs of wear. If any nicks are present or if the blade is worn, replace both blades. If blades are in good condition, install the scraper blade clip over the scraper blade.
Step 5 Install the freezer door. Place the front end of the baffle into the hole in the center of the door. Position the door onto the four studs on the front of the freezing cylinder and push the door into place. Install the four handscrews onto the studs and tighten them equally in a criss-cross pattern to insure the door is snug. DO NOT over-tighten the handscrews. Step 4 Place the control switch in the “WASH” position. This will cause the sanitizing solution in the freezing cylinder to be agitated.
Closing Procedures Rinsing To disassemble the model 390, the following items will be needed: S Two cleaning pails S Sanitized stainless steel rerun can with lid S Necessary brushes (provided with freezer) S Cleaner S Single service towels Step 1 Pour two gallons (7.6 liters) of cool, clean water into the mix hopper. With the brushes provided, scrub the mix hopper, mix inlet hole and mix level sensing probes.
Cleaning Disassembly Step 1 Prepare two gallons (7.6 liters) of an approved cleaning solution (example: Kay-5r). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS. Step 2 Pour the two gallons (7.6 liters) of cleaning solution into the hopper and allow it to flow into the freezing cylinder. Step 3 While the solution is flowing into the freezing cylinder, brush clean the mix hopper, mix inlet hole, and mix level sensing probes. BE SURE THE CONTROL SWITCH IS IN THE “OFF” POSITION.
Step 3 Remove the draw valve handle and pin, ice buster, draw valve, front bearing and gasket from the freezer door. Remove the scraper blade clips from the scraper blades. Remove the two o-rings from the draw valve, and the o-ring and guide bearing from the baffle assembly. Brush Cleaning Step 1 Prepare a sink with an approved cleaning solution (example: Kay-5r). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS. (If another approved cleaner is used, dilute according to label instructions.
Section 7 Important: Operator Checklist During Cleaning And Sanitizing Regular Maintenance Checks Cleaning and sanitizing schedules are governed by your State or local regulatory agencies and must be followed accordingly. The following check points should be stressed during the cleaning and sanitizing operations. WE RECOMMEND DAILY CLEANING AND SANITIZING. j 1. Rotate scraper blades to allow both sides of the knife edge to wear evenly.
Winter Storage If the place of business is to be closed during the winter months, it is important to protect the freezer by following certain precautions, particularly if the building is to be left unheated and subject to freezing conditions. Wrap detachable parts of the freezer such as beater and blades, drive shaft, baffle and freezer door, and place in a protected dry place. Rubber trim parts and gaskets can be protected by wrapping with moisture-proof paper.
Section 8 PROBLEM 1. No product being dispensed with draw valve opened. 2. Product too thin. 3. Product too stiff. 4. Scored walls of freezing cylinder. 5. Unable to remove drive shaft. 6. Excessive mix leakage in rear drip pan. Operating Procedures Troubleshooting Guide PROBABLE CAUSE REMEDY PAGE REF. a. Improper mixing of product. a. Carefully follow directions for mixing product. ---- b. Mix low condition. b. Add mix to mix hopper. a. Improper mixing of product. a.
PROBLEM 7. No freezer operation with unit in the “AUTO” position. 8. Unit not freezing product when in the “AUTO” position. 9. Missing guide bearing. 10. Excessive leakage from the door spout. 11. Door will not go into position easily. Model 390 PROBABLE CAUSE REMEDY PAGE REF. a. Unit unplugged. a. Plug cord in wall receptacle. ---- b. Beater motor has tripped the internal overload. b. Place control switch in the “OFF” position. Allow the motor to cool, then resume normal operation.
Section 9 PART DESCRIPTION Parts Replacement Schedule EVERY 3 MONTHS Drive Shaft O-ring X Drive Shaft Seal X Scraper Blade Inspect & Replace if Necessary Baffle O-ring X Guide Bearing X Freezer Door Gasket X Front Bearing X Draw Valve O-ring X EVERY 6 MONTHS ANNUALLY Minimum Black Bristle Brush, 1” x 2” Inspect & Replace if Necessary Minimum Double Ended Brush Inspect & Replace if Necessary Minimum White Bristle Brush, 1” x 2” Inspect & Replace if Necessary Minimum White Bristl
Model 390 ARM-BAFFLE *390* BAFFLE ASSEMBLY +O-RING-.291 ID X .080W BEARING-FRONT BEARING-GUIDE BEARING-REAR SHELL *PLASTIC* + WASHER-BEARING LOCK + O-RING-1-1/16 OD X .070 WALL + NUT-BRASS BEARING + GUIDE-DRIP SEAL BEARING-UNIT-REAR 1 PULLEY BEATER A.-7QT-1 PIN-SUPPORT + BLADE-SCRAPER-PLASTIC 9-13/16L + CLIP-SCRAPER BLADE PIN-SCRAPER BLADE BELT-POLY V-525J10 BLOCK-TERMINAL 2P BRUSH-DOUBLE ENDED-PUMP&FEED T BRUSH-DRAW VALVE 1”ODX2”X17”L BRUSH-MIX PUMP BODY-3”X7”WHITE BRUSH-REAR BRG 1IN.DX2IN.
+ Available Separately Parts List 18 Model 390 CONDENSER-AC-15LX14HX2.59T-3RW COUPLING A.-TORQUE-SHAKE-HEX COUPLING-TORQUE-DRIVE COUPLING-TORQUE-LOAD-HEX PIN-COUPLING-TORQUE SCREW-5/16-18 X 3/8 ALLEN SET SCREW-SHOULDER 3/16D X 1/2L-SS SPRING-3/8 ODX3/16 IDXIL-BLUE COVER A.-HOPPER-STD + KNOB-MIX COVER DECAL-CLEAN INST.-HOPPER DECAL-DEC-TAYLOR-380 DECAL-TROUBLESHOOTING DECAL-WASH-OFF-AUTO DEFLECTOR-AIR DIAGRAM-WIRING *390* DOOR A.-PARTIAL *340-350-450* + BUSTER-ICE *390* + GASKET-DOOR 5.109”ID X 5.
+ Available Separately 020624 Model 390 19 Parts List 018550 025307 032504 032560 048260-WHT 032749 051433 013458 047141050036047142X47012 047518 013631 013631 002742 005598 048693-M 024839051744-27 047279 051785 031314 029770049009 029880 023348 035034 X47004 047006 011694 013808 + SCREW-10-32X3/8 RHM-ZP + NUT-10-32 HEX MAN-OPER 390 MOTOR-1/2 HP MOTOR-FAN 80W 208/230V 60HZ (NEW) + FAN-5 BLADE 12” PUSH + CAPACITOR-RUN (FAN MOTOR) + BOOT-CAPACITOR MOTOR-FAN 50 WATT (OLD) + FAN-5 BLADE 12” PUSH 22DEG CC
020624 + Available Separately Parts List 20 Model 390 PCB A.-DUAL MIX LVL/CONT. FILL PLATE-DEC-340-341 PROBE A.-MIX LOW + DISC-PROBE *SQ HOLE* + SPACER-PROBE *SQ HOLE* PROBE A.-MIX OUT-SQUARE HOLE O-RING-1/2OD X .070W SPACER-PROBE-SQUARE HOLE-7/8 SPACER-PROBE-ROUND HOLE-5/8DIA PULLEY-10J- 1.125PD-5/8BORE PULLEY-10J-12”PD-5/8BORE RELAY-3 POLE-20A-208/240 50/60 RELAY-DPDT-20 A-24VAC SANITIZER KAY-5 25 PACKETS SENSOR A.
+ Available Separately Model 390 21 Parts List + O-RING-7/8 OD X .139W + SEAL-DRIVE SHAFT SHELL A.-INSULATED *390* + STUD-NOSE CONE-5/16-18X5/16-18 SHIELD-SPLASH-WIRE 13-11/16L SHROUD-FAN *453* SWITCH A.-DRAW *340*EVC ARM A.-DRAW VALVE *340*EVC BRACKET A.-SWITCH *321-751* E-RING PIN-PIVOT SPRING-RETURN R. SWITCH-LEVER-SPDT-15A-125-277V SWITCH-PRESSURE 405 PSI SWITCH-TOGGLE-DPDT*ON-OFF-ON TRANS.-240V PR1/24V SEC 10 VA TRAY-DRIP 14.
+ Available Separately Parts List 22 Model 390 1 1 1 X48444-27 X47004-SP 053100 X50990 047734 032504 X47384 X25929 047735 050405 043758 X50413 013116 014030 DOOR A.-FREEZER + VALVE-DRAW + O-RING-DRAW VALVE + HANDLE A.-DRAW + VALVE A.-HANDLE PIN + BUSTER-ICE + PLUG-PRIME + O-RING-PRIME PLUG KIT A.-TUNE UP BEARING-FRONT GASKET-DOOR 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 QTY.
+ Available Separately Model 390 23 Parts List BEARING-GUIDE O-RING .291 ID X .080W O-RING-7/8 OD X .139W O-RING-1” OD X .139W SEAL-DRIVE SHAFT O-RING-.563 OD X .070W TOOL-O-RING REMOVAL TUBE-FEED-5/16 HOLE DESCRIPTION 014496 018550 025307 032504 032560 043758 048260-WHT 053062 PART NUMBER 1 1 1 2 1 1 1 1 QTY. 000 000 000 000 000 000 000 103 WARR.
Section 11 Wiring Diagrams 047730-- 27 Rev.
047730-- 33 Rev.
