TAURUS 60 Turbomachinery Package Specification Oil & Gas Applications Compressor Set and Mechanical Drive
TURBOMACHINERY PACKAGE SPECIFICATION TaurusTM 60 Compressor Set and Mechanical Drive Solar Turbines Incorporated P.O. Box 85376 San Diego, CA 92186-5376 Caterpillar is a trademark of Caterpillar Inc. Solar, Taurus, SoLoNOx, and Turbotronic are trademarks of Solar Turbines Incorporated. All other trademarks, service marks, or registered trademarks appearing in this specification are the intellectual property of their respective companies. Specifications are subject to change without notice.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Table of Contents 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 INTRODUCTION .....................................................................................................................5 1.1 General Description........................................................................................................5 1.2 Overview........................................................................................
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 17 QUALITY ASSURANCE AND TESTING .............................................................................67 17.1 Quality Assurance ........................................................................................................67 17.2 Testing..........................................................................................................................
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Table of Figures Figure 1. Figure 2. Figure 3. Figure 4. Figure 5. Figure 6. Figure 7. Figure 8. Figure 9. Figure 10. Figure 11. Figure 12. Figure 13. Figure 14. Figure 15. Figure 16. Figure 17. Figure 18. Figure 19. Figure 20. Figure 21. Figure 22. Figure 23. Figure 24. Figure 25. Figure 26. Figure 27. Figure 28. Figure 29. Typical Taurus 60 Gas Turbine Mechanical Drive.....................................................
Turbomachinery Package Specification 1 Introduction 1.1 General Description Taurus 60 Compressor Set and Mechanical Drive Solar Turbines Incorporated is a worldwide leader in the design, manufacture, and installation of industrial gas turbines. Solar's 40 years of experience integrating high technology with fluid compression, liquid pumping, power generation, and cogeneration applications has resulted in more than 12,500 gas turbine installations in 93 countries around the world.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 2 Taurus 60 Gas Turbine Mechanical Drive 2.1 General Description The Taurus 60 gas turbine mechanical drive package is completely integrated and fully operational, equipped with the accessories and auxiliary systems required for operation. In addition to the standard package features, a wide array of optional equipment is available to meet customers’ installation and operation requirements.
Turbomachinery Package Specification • • • 2.2.
Turbomachinery Package Specification Table 1.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Single-Phase Lighting and Space Heater Voltage 120, 220, 230, or 240 VAC, 50 Hz or 60 Hz Optional Package Lighting and Space Heater Voltage Ratings Ingress Protection (IP) Ratings Onskid Junction Boxes IP56 to IP66 Control Console IP50 Battery Charger, NEC IP22 Battery Charger, CE IP31 Solar’s Applicable Engineering Specifications ES 9-56 Fusion Welding ES 9-58 Standard Paint Program – Turbo Machinery ES 1593 Guidelines for
Turbomachinery Package Specification 3 Taurus 60 Gas Turbine 3.1 General Description Taurus 60 Compressor Set and Mechanical Drive The two-shaft Taurus 60 gas turbine (Figure 3) is a completely integrated and selfcontained prime mover. The gas turbine combines high performance operation with rugged industrial construction. This design philosophy allows for high efficiency, low maintenance, and a long service life.
Turbomachinery Package Specification 3.1.1 Taurus 60 Compressor Set and Mechanical Drive Principles of Operation During the typical combustion process (Figure 4), air is drawn into the gas turbine air inlet and is compressed by the multi-stage, axial-flow engine compressor. The compressed air is directed into the annular combustion chamber at a steady flow. Fuel is injected and mixed with the compressed air and ignited during the start cycle.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Power Turbine Type Reaction Number of Stages 2 Maximum Speed 14,300 rpm Bearings Radial 3 Tilt Pad with Proximity Probes Thrust 1 Tilt Pad with Resistance Temperature Device Probes Construction Materials Compressor Case Forward Section Nodular Iron Aft Section WC6 Alloy Steel Combustor Case 410 Stainless Steel Exhaust Diffuser Nodular Iron Accessory Gear Housing Ductile Iron Protective Coatings Compressor Rotor and Stator B
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 4 Solar Compressor Set Packages 4.1 Compressor Set Packages Solar offers complete and fully integrated compressor set packages with the Taurus 60 gas turbines driving one or more Solar centrifugal gas compressors (Figure 5). The packages are fully operational and include all the necessary accessories, auxiliary and control systems.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive For more details about Solar centrifugal compressors, please consult Solar’s engineering for project specific gas compressors. Figures 6 and 7 show the internal construction of typical Solar compressors. Figure 6. Cutaway Diagram of a Solar Gas Compressor Figure 7. Cross Section of a Solar Gas Compressor © 2009 Solar Turbines Incorporated. All rights reserved.
Turbomachinery Package Specification Table 3. Taurus 60 Compressor Set and Mechanical Drive Typical Solar Gas Compressors Maximum Pressure Rating kPa psig For Gas Production Applications C16 1-10 20 700 3000 C33 1-12 15 510 2250 C40 1-6 17 240 2500 C50 1-5 10 350 1500 For Gas Pipeline Applications C40 1-2 11 040 1600 Compressor Family 4.2.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Seal Gas System The seal gas system consists of a primary and secondary gas face seal to prevent the escape of process gas for each shaft end. The primary dry seal takes the full pressure drop. It is used to provide the main sealing function. The secondary or backup seal acts as an emergency barrier between the process gas and the atmosphere and operates at a zero pressure differential.
Turbomachinery Package Specification 4.2.7 Taurus 60 Compressor Set and Mechanical Drive Hydrostatic Testing Hydrostatic pressure testing of all compressor casings and end caps is done per API 617 for 30 minutes at 1.5 times the maximum casing design pressure, regardless of application. Test water is treated with a wetting agent to allow better penetration of possible casing defects. After the hydro and final magnetic particle test, the casing is steam cleaned and bead blasted for surface preparation.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 5 Mechanical Drive Packages 5.1 Mechanical Drives The Taurus 60 gas turbine mechanical-drive package is designed for a variety of driven equipment, including centrifugal pumps and centrifugal, rotary, and reciprocating compressors. The Taurus 60 gas turbine is well suited to drive pumps and compressors, where its variable-speed capability can be used to advantage in adjusting to changing specific gravity and flow.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Single-Source Responsibility Solar is able to provide overall coordination to ensure that the unitized package will perform to its full potential with a minimum of installation time and cost. Performance characteristics of the driver and driven equipment are analyzed to provide an optimum match at design and off-design conditions.
Turbomachinery Package Specification 6 Gearbox 6.1 General Description Taurus 60 Compressor Set and Mechanical Drive If required, a gearbox (Figure 8) can be provided selected specifically for compressor set and mechanical drive applications. The gearbox uses few moving parts, providing high reliability and ease of assembly and disassembly.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive The gearbox is mounted on the driven skid and, together with the input shaft coupling, is lubricated and cooled by forced-fed lubricating oil from the turbine. Gearbox journal and thrust bearing temperatures are monitored by two simplex resistance temperature devices (RTDs) at each radial bearing and two per thrust face on the thrust bearing.
Turbomachinery Package Specification 7 Start System 7.1 General Description Taurus 60 Compressor Set and Mechanical Drive The start system provides torque to initiate engine rotation and to assist the engine to reach a self-sustaining speed. The start system consists of either a direct-drive AC starter motor driven by a solid-state variable frequency drive (VFD) or an optional pneumatic start system. 7.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Figure 9. Typical Direct-Drive AC Starter Motor and Variable Frequency Drive LINE REACTOR RADIO INTERFERENCE FILTER VARIABLE FREQUENCY DRIVE AC POWER CONNECTION GAS TURBINE M CLUTCH AC ASSEMBLY MOTOR Figure 10. Typical Direct-Drive AC Start System 7.2.4 Power Wiring The start system, (Figure 10) requires customer-furnished, three-phase AC input.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Variable Frequency Drive (cont.) Power Factor Efficiency Minimum/Maximum Operating Temperature Heat Rejection - 380 to 460 VAC Input Input Fuse Rating Approximate Measurements - Height - Width - Depth Approximate Weight 0.96 98% -10 to 40°C (14 to 104°F) 1780 watts 225 amp 85 cm (33.5 in.) 42 cm (16.6 in.) 32 cm (12.7 in.
Turbomachinery Package Specification 7.3 Taurus 60 Compressor Set and Mechanical Drive Pneumatic Start System (Optional) The pneumatic start system, (Figure 11) can use either process gas or compressed air as a power source. The standard system consists of a strainer, shutoff valve, pneumatic starter motor, and associated stainless steel piping and manifolds.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 8 Fuel System 8.1 General Description The fuel system (Figure 12), in conjunction with the control system, includes all necessary components to control ignition and fuel flow during all modes of operation.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive • Pilot air operated secondary gas fuel shutoff valve • Pilot air operated gas vent valve • Electrically operated fuel control valve • Torch with shutoff valve and pressure regulators • Main fuel manifold • Fuel injectors For SoLoNOx combustion, the fuel system also includes: • • • Fuel pilot control valve Fuel pilot manifold Inlet gas filter/coalescer loose shipped for field installation Component Operation The gas fuel
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Gas Fuel System (cont.
Turbomachinery Package Specification 9 Lubrication System 9.1 General Description Taurus 60 Compressor Set and Mechanical Drive The lubrication system, (Figure 13) circulates oil under pressure to the gas turbine and driven equipment. Lube oil is supplied from the lube oil tank located in the driver frame. Oil temperature is maintained at optimal levels by a thermostatic control valve, oil tank heater, and optional oil cooler.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive fire, control system failure, emergency stop, or if a turbine over speed is detected by the backup system. 9.1.5 Duplex Lube Oil Filter System The duplex lube oil filter system is supplied with a filter transfer valve and filter differential pressure indication with alarm. The transfer valve allows a filter transfer to be performed while the gas turbine is running.
Turbomachinery Package Specification 9.1.7 Taurus 60 Compressor Set and Mechanical Drive Lube Oil Vent Flame Arrestor The lube oil vent flame arrestor prevents an ignition source from entering the lube oil tank. The flame arrestor is loose shipped for offskid installation by others. 9.1.8 Lube Oil System Options Lube Oil Cooler An air-to-oil type cooler is available to provide oil cooling for the gas turbine and the driven equipment.
Turbomachinery Package Specification Main Lube Oil Duplex Filters Type Duplex Filters Certification Backup Lube Oil Pump Filter Type Minimum/Maximum Operating Temperatures Simplex Filter Lube Oil Vent Coalescer Type Maximum Working Temperature Orientation Performance Certification Approximate Dimensions (Height x Diameter) Approximate Weight Lube Oil Vent Flame Arrestor Orientation Approximate Dimensions (Height x Diameter) Approximate Weight Strainers Tank Fill Gearbox Breather Vent (If Applicable) Gas P
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Solar’s Applicable Engineering Specifications ES 9-224 Fuel, Air, and Water (or Steam) for Solar Gas Turbine Engines ES 1593 Guidelines for NEC Compliance of Solar Product Lines: Class I, Group D, Division 1 and Division 2 ES 1762 Standards and Practices for Electrical Systems for Gas Turbine Packages Installed In Hazardous Areas (CENELEC/IEC Standards – European ATEX Directive 94/9/EC) Solar’s Applicable Product Informatio
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 10 Turbotronic 4 Control System 10.1 General Description The Turbotronic 4 control system controls and monitors the turbomachinery package including the gas turbine and driven equipment. The system scope can be expanded to include monitoring and/or control of balance of plant equipment that is directly package related.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive OPTIONAL AUXILIARY CONSOLE PACKAGE SKID OPTIONAL REMOTE DESKTOP COMPUTER CONTROLNET ETHERNET TT4000 TT4000S OPERATOR PANEL CONTROL PROCESSOR I/O MODULES BACKUP SHUTDOWN SYSTEM FIRE & GAS SYSTEM VIBRATION MONITOR TURBINE CONTROL PANEL TT4000 OPTIONAL AUXILIARY DESKTOP COMPUTER TT4000 Figure 14.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive SAFE AREA OPERATOR INTERFACE MOTOR CONTROL CENTER TT4000 VARIABLE FREQUENCY DRIVES TURBINE CONTROL PANEL PRIMARY CONTROL SYSTEM COMPONENTS ONSKID OPERATOR INTERFACE SERIAL LINK TO SUPERVISORY CONTROL CONTROLLOGIX CONTROLLER TT4000S CONTROLNET OPERATOR PANEL I/O MODULES BACKUP SHUTDOWN SYSTEM FIRE & GAS SYSTEM VIBRATION MONITOR CONNECTIONS TO PACKAGE AND FIELD INSTRUMENTATION Figure 16.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive The system is configurable from the control processor. It detects preprogrammed alarm and shutdown levels. See the specification tables for a list of monitored channels. 10.3.5 Backup Shutdown System The backup shutdown system shuts the package down in a safe and orderly manner without damage to the equipment in the event of a failure in the primary system.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive The fuel control valve gradually opens and admits fuel into the combustor through the injectors. The inlet guide vanes open and the bleed valve gradually closes. Fuel flow, engine temperature, and turbine speed all increase. Once starter dropout speed is exceeded, the starter freewheels and is de-energized. The engine continues to accelerate under its own power. 10.4.
Turbomachinery Package Specification 10.5 Taurus 60 Compressor Set and Mechanical Drive TT4000 Display and Monitoring System The TT4000 display and monitoring system provides extensive data collection and display capabilities. On a typical project, two standard versions of the product are used. TT4000 is the fully featured version with extensive data collection and display capability.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Figure 17. Typical TT4000 Operation Summary Screen Figure 18. Typical TT4000 Strip Chart Screen © 2009 Solar Turbines Incorporated. All rights reserved.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Figure 19. Typical TT4000S Engine Summary Screen 10.5.2 TT4000S Display Screens The TT4000S displays a comparable set of screens to the full TT4000 except that the data is in numerical form and graphics are limited (Figure 19). 10.5.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive are available for transmittal. Interface modules mount in the controller rack and connect through the rack’s backplane. Available connections are: • • • • ControlLogix 1.5 Ethernet Data Highway Plus Modbus 10.5.7 System Programmability The Turbotronic 4 system is fully programmable in the field.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Offskid Control Console Dimensions One-Bay Control Console Height Width Depth Approximate Weight Two-Bay Control Console Height Width Depth Approximate Weight Supervisory Interface Modules ControlNet 1.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 11 Compressor Control and Monitoring 11.1 General Description The following sections outline the control and monitoring options available for compressors and mechanical drives. 11.1.1 Process Control The process control options provide unit control based on the gas compressor suction pressure, discharge pressure, and flow (or combinations of these parameters). Local and remote setpoint adjustments are included.
Turbomachinery Package Specification • • • Taurus 60 Compressor Set and Mechanical Drive Purchaser piping and instrumentation diagram including suction and recycle pipe size and schedule Anti-surge control (recycle) valve and specification sheet, unless included in Solar's scope Suction and discharge gas temperature signal (100-ohm platinum resistance temperature devices (RTDs) preferred) Typical system scope includes the following: • • • • • • • • • • • • • Engineering to determine the optimum contro
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive available at the time of this proposal. It may be necessary to select a different valve, or possibly a combination of valves, once complete compressor system design information is received. Any such change will have a commercial impact. 11.1.6 Compressor Vibration and Temperature Monitoring X and Y proximity probes are mounted in the compressor driven and non-driven bearings.
Turbomachinery Package Specification 12 Enclosure 12.1 General Description Taurus 60 Compressor Set and Mechanical Drive The enclosure housing, Figure 20, is a completely self-contained, weatherproof, insulated, and sound-attenuated system. The enclosure is mounted on the package skid and supported by a heavy-duty frame.
Turbomachinery Package Specification 12.2 Taurus 60 Compressor Set and Mechanical Drive Standard Features 12.2.1 Inlet and Exhaust Ventilation Silencers The enclosure ventilation openings are equipped with silencers with weather louvers. 12.2.2 Single-Fan Ventilation A single high efficiency motor-driven fan provides enclosure ventilation. The ventilation fan provides airflow to ensure the enclosure internal air temperature remains within acceptable limits.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive of the panels in decibels is available upon request. Further information is available in Solar’s publication SPNP, “Noise Prediction Guidelines for Industrial Gas Turbines.” 12.2.8 Exterior Connections Connections for oil vent line, fire and gas suppression systems, and gas turbine air inlet and exhaust are terminated outside the enclosure. 12.2.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive mounted on the gas turbine enclosure or at the suppression skid. If a fire is detected, the fire detectors transmit an electrical signal to the fire system control panel to activate the fire alarm and suppression system. The enclosure is also equipped with two gas detectors: one at the gas turbine enclosure ventilation air inlet and the other at the ventilation exhaust to provide continuous monitoring of combustible gases.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive solenoids located in the CO2 fire suppression cylinder cabinets, Figure 22. On receipt of this signal, the solenoid actuated control heads activate the CO2 cylinders, releasing CO2 into the enclosure. CO2 pressure actuates the pressure trip operated dampers that close all vent openings. CO2 release control heads are also provided with manual release levers. 12.3.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Figure 23. Typical Water Mist Suppression Fire Cylinder Cabinet Table 11.
Turbomachinery Package Specification CO2 Fire Cylinder Cabinets (Cont’d) Fire Cylinder Cabinet, Extended Release Height Width Depth Approximate Cabinet Weight Approximate Cylinder Weight Water Mist Fire Cylinder Cabinet Fire Cylinder Cabinet Height Width Depth Approximate Cabinet Weight Approximate Cylinder Weight Construction Materials Enclosure Housing Enclosure Door Hardware Fire Cylinder Cabinets Dust and Moisture Protection System Taurus 60 Compressor Set and Mechanical Drive 213 cm (84 in.
13 Air Inlet System 13.1 General Description The gas turbine combustion process requires a steady and consistent flow of clean air. Proper gas turbine inlet air filtration is critical to gas turbine life. Careful consideration should be given to selecting the appropriate air filtration system. Solar offers several air filtration systems that conform to a broad range of operating requirements.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 13.1.2 Self-Cleaning Barrier Type Air Filter The self-cleaning barrier type air filter system is suitable for extreme environments where dust loading or cold-weather operation is a concern. This system is available in an updraft configuration. This system requires a suitable supply of cleaning air. Cleaning air can be provided by the customer or supplied using turbine compressor discharge pressure (Pcd) bleed air.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Figure 25. Typical Taurus 60 High Velocity Air Inlet System 13.1.4 Offshore / Coastal Medium Velocity Type Air Filter The offshore and coastal medium velocity type air filter system (Figure 26) is suitable for use in offshore and coastal applications. This system provides high efficiency removal of salt, water, and particulates.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Figure 26. Typical Taurus 60 Medium Velocity Air Inlet System 13.1.5 Insect Screens Optional insect screens can be installed on the air inlet filters (except for self-cleaning filters). This option is used when large numbers of insects are present. The screen is designed to reduce the velocity of the air stream sufficiently to allow most insects to fly away.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Table 12. Air Inlet System Specifications Air Inlet System Pressure Drop Ducting Loads Prefilter and Barrier Inlet Air Filter Air Flow Approximate Measurements Height Width Length Weight Pressure Drop Clean Fouled Self-Cleaning Barrier Type Air Filter Fluid Air Quality Minimum/Maximum Regulated Pressure Range Intermittent Flow Rate (Est.
Turbomachinery Package Specification Construction Materials Prefilter/Barrier Insect Screen (Optional) Self Cleaning Barriers Marine High Velocity Air Cleaner Offshore / Coastal Medium Velocity Type Air Filter Air Inlet Silencer Taurus 60 Compressor Set and Mechanical Drive Carbon Steel (Standard); 316L Stainless Steel (Optional) 316L Stainless Steel Carbon Steel (Standard); 316L Stainless Steel (Optional) 316L Stainless Steel 316L Stainless Steel (Standard), Carbon Steel (Optional for mild coastal envir
Turbomachinery Package Specification 14 Exhaust System 14.1 General Description Taurus 60 Compressor Set and Mechanical Drive The exhaust system typically consists of all components installed downstream of the engine exhaust bellows expansion joint, including silencers, expansion joints and ducting, that are necessary to ensure a smooth flow of exhaust gas from the engine.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Table 13. Exhaust System Specifications Exhaust System Temperature Class Total System Pressure Loss Exhaust Temperature Nominal System Back Pressure Construction Materials Exhaust Silencers Exhaust Ducting Exhaust Bellows Expansion Joint T2 Should Not Exceed 152 mm (6 In.) of Water 538°C (1000°F) 203 mm (8 in.
Turbomachinery Package Specification 15 Accessory Equipment 15.1 Battery Charger System Taurus 60 Compressor Set and Mechanical Drive The battery charger system consists of a battery charger (Figure 27) and batteries to provide 120 VDC emergency power to the control console, fuel valve, bleed valve and variable guide vane actuators, and the DC backup lube oil pump. The control console 120 to 24 volt DC-to-DC converter provides 24 VDC power for the control system.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Figure 28. Turbine Cleaning System 15.2.1 On-Crank Cleaning System The on-crank cleaning system only operates at gas turbine cranking speed with the fuel system and ignition system deactivated. The gas turbine cranking and cleaning solution activation can be initiated from the control console or turbine control junction box. 15.2.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 15.2.4 Package Lifting Kit (Optional) A package lifting kit can be shipped separately that contains slings, spreader bars, and assorted hardware to facilitate separate lifting of the driver and driven equipment modules with or without an export crate. Table 14.
Turbomachinery Package Specification 16 Marinization 16.1 General Description Taurus 60 Compressor Set and Mechanical Drive The Taurus 60 Compressor Set and Mechanical Drives may be operated in offshore oil and gas applications. Depending upon operating conditions and movement of the underlying support structure, optional package modifications may be required.
Turbomachinery Package Specification • • • Taurus 60 Compressor Set and Mechanical Drive Bureau Veritas (BV) Lloyd’s Register (LR) American Bureau of Shipping (ABS) 16.1.6 Deck Deflection Limits The package supporting deck structure must have sufficient stiffness to maintain alignment of the turbine and driven equipment under dynamic vessel motion.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 17 Quality Assurance and Testing 17.1 Quality Assurance Solar is an Industry Standards Organization (ISO) 9000 company with ISO 9001:2000 and 9002 certification. Several Solar gas turbine models and manufacturing processes have been "type" certified.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive • Power and heat rate measurements at partial and full load under ambient conditions • Turbine and driven equipment temperature measurement • Variable guide vane adjustment • Malfunction and safety devices testing Items excluded from standard package testing are inlet and exhaust systems, ancillary equipment such as filters, silencers, ducting, battery systems, oil coolers, ancillary skid, and any customer-furnished hardwa
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 17.2.7 Customer Participation As an option, the customer may observe specified tests on a noninterference basis and/or hold point basis. 17.2.8 Weld Radiography As an option, radiographic welding inspections can be performed on a higher percentage of the gas fuel and/or lube oil system piping and manifolds. © 2009 Solar Turbines Incorporated. All rights reserved.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive 18 Preservation, Installation, and Documentation 18.1 General Description This chapter describes preservation, general installation requirements, and project documentation. 18.2 Preservation Long term or short term preservation can be provided for the engine and package.
Turbomachinery Package Specification 18.4 Taurus 60 Compressor Set and Mechanical Drive Mechanical Installation 18.4.1 TPIM-1010 Solar’s document TPIM-1010 “Package Installation Guideline – Compressor Sets and Mechanical Drives” outlines the responsibilities of the Customer and Solar regarding installation of the package. It provides guidelines for the installation of the standard package design and the interface with the turbine driven equipment. 18.4.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive If a resonance condition (interference) is found, then a fatigue analysis is performed to confirm the resonance will not cause fatigue failure in the shafting. 18.5.2 Lateral Analysis Report (Optional) A lateral forced response analysis of the driven equipment can be performed to confirm that any lateral critical speeds aren’t close enough to the operating speed range to cause lateral vibration problems. Table 15.
Turbomachinery Package Specification 19 Certification 19.1 General Description Taurus 60 Compressor Set and Mechanical Drive Solar’s leadership in the gas turbine industry is supported by its ability to comply with regulations, codes, and standards required by industry and/or regional authorities around the world. Solar continually evaluates compliance requirements to ensure conformance to the following standards: • • • • • • 19.
Turbomachinery Package Specification 19.4 Taurus 60 Compressor Set and Mechanical Drive Conformité Européenne Mark For installations that require Conformité Européenne (CE) Mark certification, Solar complies with the CE Mark codes and standards adopted by local authorities and government entities.
Turbomachinery Package Specification 19.5 Taurus 60 Compressor Set and Mechanical Drive International Electrotechnical Commission Safety Assessment International Electrotechnical Commission (IEC) 61508 is an international standard that describes a standardized approach to Asses the functional safety of electric, electronic, and programmable electronic safety-related systems. This standard is based on a lifecycle evaluation of system reliability and safety level determination.
Turbomachinery Package Specification 19.7 Taurus 60 Compressor Set and Mechanical Drive Summary Solar has a continuing program to support customers in ensuring that Solar’s products conform to applicable codes and regulations. Solar also has the resources to provide customer guidance and assistance in this process. Table 17.
Turbomachinery Package Specification 20 Support Services 20.1 Construction Services Taurus 60 Compressor Set and Mechanical Drive Solar’s Construction Services organization offers a comprehensive range of equipment and services to successfully meet power system expectations and needs. Our experience takes us to many parts of the world, onshore and offshore, managing various types of power configurations.
Turbomachinery Package Specification 20.3 Taurus 60 Compressor Set and Mechanical Drive Contract Power and Leasing Services Solar offers numerous financing options. All or part of a project can be financed, offered under a lease agreement, or installed on a service tariff with a performance contract. Financing or leasing terms can extend from short-term rentals to long-term leases of 10 years or more.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Conversion Chart Conversion Factors To Convert From English Btu Btu/h Btu/scf cfm cfm cu ft °F °F (Interval) ft ft-lbf/lbm ft/s gal. (U.S.) hp in. in. Hg in. H2O kcal lb lb/cu ft lbf-in. To S.I. Metric kJ W kJ/nm3 m3/min m3/s m3 °C °C (Interval) m mJ/kg m/s L kW mm kPa kPa kJ kg kg/m3 Multiply By 1.0551 0.2931 39.3694 0.028317 0.00047195 0.028317 (°F-32) 5/9 5/9 0.3048 0.0029891 0.3048 3.7854 0.7457 25.400 3.3769 0.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive List of Abbreviations Abbreviations ABS1 ABS2 AGMA API AS/NZS ASME Ata ATEX AVM AVR Btu Btu/h BV CACA CACW CE CEC CEN CENELEC cfm CGCM cm cm2 cm3 CO CO2 CSA CT Cu ft °C dBA DNV ENTELA ES EU FM FP fps1 FPS2 FPSO ft-lb ft-lbf/lbm ft/s °F gal.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Abbreviations (Cont’d) hp HRSG IEC IEEE in. in. Hg in.
Turbomachinery Package Specification Taurus 60 Compressor Set and Mechanical Drive Abbreviations (Cont’d) PF Power Factor PIL Product Information Letter PMG Permanent Magnet Generator psi Pounds/Square Inch psia Pounds/Square Inch Absolute psig Pounds/Square Inch Gauge rpm Revolutions Per Minute RTD Resistance Temperature Device scf Standard* Cubic Foot scfd Standard* Cubic Feet/Day scfm Standard* Cubic Feet/Minute sm3/h Standard*** Cubic Meters/Hour Solar Proprietary Low Emissions System SoLoNOx SP Spar
