UserManual GenioxCore 250320
Table Of Contents
- A Manufacturer
- B Name of machines
- C Declaration of Conformity - example
- D General descriptions, dangers and warnings
- D.1 Overview via pictograms on the inspection side of the unit
- D.2 Data about the unit according to cards and labels in and on the unit
- D.2.1 Example of Machine card with unique data on every unit
- D.2.2 Label with data about the cabinet — example.
- D.2.3 Flowchart – example of the label placed on or with the cabinet
- D.2.4 Symbols in the flowchart and explanation about the symbols
- D.2.5 Example of label placed on or with the cabinet – Terminal plan for external components
- D.2.6 Control board for Systemair Access control system
- D.3 The control panel for the control system.
- D.4 Dimensions of the units
- D.5 Ordinary automatically operation – only manual operation by new parameters
- E Drawings, diagrams, guides and instructions for the use, maintenance and repair
- F Employees in charge of operation/control/maintenance
- G Intended use and range of applications
- H Unintended use and misuse – inappropriate applications for the machine
- I Instructions for unloading on the site as well as installation and connection
- I.1 Unloading on the site
- I.1.1 Handling methods
- I.1.2 Unloading by forklift truck
- I.1.3 Unloading by crane
- I.1.4 Transport of unit without base frame on the site
- I.1.5 Lifting a unit with straps
- I.1.6 Lifting a unit with installed brackets on the base frame for lifting.
- I.1.7 Lifting a unit without base frame and legs but with installed brackets for lifting.
- I.1.8 Handling a unit with holes in base frame for forks
- I.1.9 Roof unit with PVC, flat sheet steel plates or bitumen
- I.1.10 Roof unit with steel roof
- I.1.11 Pre-assembly storage
- I.1.12 Tilt less than 30˚ during transportation of the section with heat pump
- I.1.13 Transport and pre-installation storage of rotary heat exchanger — always in vertical position
- I.2 Installation - mechanical
- I.2.1 Free area in front of and above the unit
- I.2.2 Supporting surface
- I.2.3 Adjustable feet under legs or base frame and transport of sections
- I.2.4 Base frames for outdoor units
- I.2.5 Outdoor units — support under the base frame of the unit
- I.2.6 Installation on the site of unit sections.
- I.2.7 Video instruction — joining the sections
- I.2.8 Fitting the ductwork
- I.2.9 Risk of stack effect by vertical ducts and wind pressure on louvers
- I.2.10 Video instruction — installing dampers, coils and attenuaters in the ductwork
- I.2.11 Refitting of safety guards
- I.2.12 Lock the doors by using the key
- I.3 Installation - electrical
- I.4 Installation – Pipes for water – hot and chilled, valves and drains
- I.4.1 Description
- I.4.2 Pipe connections
- I.4.3 Possibility of extracting components from the unit
- I.4.4 Pipe connections to batteries
- I.4.5 Draining condensate water
- I.4.6 Video instruction — draining condensate water from heat exchanger
- I.4.7 Draining condensate water from cooling coil
- I.4.8 Roof of flat steel plates — connection of sections
- I.1 Unloading on the site
- J Installation and assembly instructions for reduction of noise and vibration emissions
- K Start-up, adjustments, use, commissioning and unit in hipernation
- K.1 Print-outs on paper
- K.2 Documentation is available for download
- K.3 Start-up by installer
- K.4 Video instructions about adjustments and use via the control panel
- K.5 Description of the control system functions
- K.5.1 Remote control
- K.5.2 Extended operation and external start/stop (for example by presence detectors)
- K.5.3 Valve and valve motor for heating coil
- K.5.4 Valve and valve motor for cooling coil
- K.5.5 DX cooling
- K.5.6 Circulation pump, heating
- K.5.7 Fire alarm function
- K.5.8 Electrical heater battery
- K.5.9 Speed control of fans
- K.5.10 Cabinet
- K.5.11 Temperature sensors
- K.5.12 Damper motors
- K.5.13 Filter guards
- K.5.14 Room temperature sensors
- K.5.15 Frost protection
- K.5.16 Systemair Control Panel - NaviPad
- K.5.17 Cooling recovery
- K.5.18 Free cooling
- K.5.19 Alarm signal
- K.5.20 Heat recovery
- K.5.21 Frost protection – plate heat exchanger
- K.6 Commissioning
- K.7 Accurate measuring of SFP (Specific Fan Power)
- K.8 Unit in hipernation — not in regular operation for several months
- L Information about the residual risks
- M Instructions on the protective measures during repair and maintenance
- N The essential characteristics of tools which may be fitted to the machinery
- O The conditions of stability during use, transportation, assembly, dismantling when out of service
- P Instructions for machinery where these are regularly to be transported
- Q The operating method to be followed in the event of breakdown. Safe restart.
- R Adjustment and maintenance operations
- R.1 Shutdown of the unit to a safe state
- R.2 Unlock and lock the doors by using the key
- R.3 Recommended maintenance intervals
- R.4 Filters – always replace filters with new filters with the same characteristics as original filters to maintain SFP value
- R.5 Changing the Internal Battery in the controller
- R.6 Functions to maintain
- S Instructions to enable adjustment and maintenance safely
- T The specifications of the spare parts to be used, when these affect the health and safety of operators
- U Information on airborne noise emissions exceeding 70 dB(A)
- Annex 1 Declaration of conformity with production number (in separate cover)
- Annex 2 Technical data – unique data for every unit (in separate cover)
- Annex 3 Spare part list (in separate cover — is only available on demand)
- Annex 4 Installation of steel roof of trapezoidal plates in the sizes 10 – 31
- 4.1 Overview
- 4.1.1 Mount rails. Units of size 10, 11, 12, and 14
- 4.1.2 Mount rails. Units of size 16 and units larger than size 16.
- 4.1.3 Roof overhang along the long sides of the unit
- 4.1.4 Calculation of the overhang at the ends of the unit. Mount overhang profile – G1.
- 4.1.5 Foam bands between rails and roof plates – mount roof plates.
- 4.1.6 Foam bands between roof plates
- 4.1.7 Mount roof plates – some of them are overlapping by 2 ribs
- 4.1.8 Mount overhang profile – G5 on the other end of the unit.
- 4.1.9 Mount side profiles and corners along the edges of the roof to protect persons
- 4.1.10 Apply sealing on plate joints to ensure water resistance.
- 4.1 Overview
- Annex 5 Speed control for rotary heat exchanger
- Annex 6 Reversible heat pump unit (in separate cover, if heat pump was delivered)
- Annex 7 Menu for internal controller in the heat pump unit (in separate cover, if heat pump was delivered)
- Annex 8 Connection of EC fan motor, diagnostics/faults and configuration of speed control
- Annex 9 Commissioning protocol – proposal (in separate cover)
- Annex 10 Report with data from final functional test on the Systemair factory (in separate cover)
- Annex 11 Short description of main components in the control system
- Annex 12 Wiring diagram (in separate cover)
- Annex 13 Operator’s guide (how to use the Systemair control panel) (in separate cover)
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| Instructions for unloading on the site as well as installation and connection
H1 must be shortened on the site by the installer —
sometimes to only 100 mm — because the height of the
low version of the base frame is only 118 mm. The ad-
justable length of H2 must be reduced to the minimum of
40 mm. According to the values in the above table, this
allows Water to flow out at a negative pressure up to 500
Pa because the closing level that is H1 minus H2 is 60
mm with 50 mm corresponding to the negative pressure
lifting the water 50 mm and an excess height of 10 mm
that enables the water to lift the ball and to flow out
through the water trap into the sewage system.
To avoid freeze ups and frost bursts of water trap and
pipes, sufficient insulation is recommended and installa-
tion of heating between the insulation and water trap/
pipes could even be necessary (insulation, heating and
controller for the heating are not delivered by Systemair).
The insulation must be easy to remove above the cap, be-
cause the ball and the seat for the ball must be cleaned
regularly to allow the ball to close air-tight to the seat.
I.4.7 Draining condensate water from cooling coil
If the cooling coil and the drip tray are placed in the section where negative pressure (underpressure) occurs, the clos-
ing level of the water trap must be estimated correctly. See the above-mentioned information in I.4.6 Video instruction
— draining condensate water from heat exchanger. If the cooling coil and the drip tray are placed in the unit where pos-
itive pressure (overpressure) occurs, the closing level of the water trap must be estimated correctly as shown on the il-
lustration below. A water trap is optional and installation of the water trap is not included.
Remember to check that there is water in the water trap.
Table 2 Positive pressure P (Pa)
P H1 Minimum H2
500 Pa 90 mm 65 mm
750 Pa 120 mm 90 mm
1.000 Pa 150 mm 120 mm
I.4.7.1 Connection of water trap to drip tray under cooling coil that is in the duct.
I.4.7.1.1 Insulation of the cooling coil that is in the duct.
Insulation of the cooling coil is extremely important. The insulation must be created with doors or similar for annual ac-
cess to cleaning of the condensate tray as well as the droplet catcher.
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