Geniox User Manual Hygienic air handling unit
Table Of Contents
- A Manufacturer
- B Name of machines
- C Declaration of Conformity - example
- D General descriptions, dangers and warnings
- D.1 Overview via pictograms on the inspection side of the unit
- D.2 Data about the unit according to cards and labels in and on the unit
- D.2.1 Example of CE labelling and Machine card with unique data on every unit
- D.2.2 Label with data about the cabinet — example.
- D.2.3 Flowchart – example of the label placed on or with the cabinet
- D.2.4 Symbols in the flowchart and explanation about the symbols
- D.2.5 Example of label placed on or with the cabinet – Terminal plan for external components
- D.2.6 Control board for Systemair Access control system
- D.3 The control panel for the control system.
- D.4 Dimensions of the units
- D.5 Ordinary automatically operation – only manual operation by new parameters
- E Drawings, diagrams, guides and instructions for the use, maintenance and repair
- F Employees in charge of operation/control/maintenance
- G Intended use and range of applications
- H Unintended use and misuse – inappropriate applications for the machine
- I Instructions for unloading on the site as well as installation and connection
- I.1 Unloading on the site
- I.1.1 Handling methods
- I.1.2 Unloading by forklift truck
- I.1.3 Unloading by crane
- I.1.4 Transport of unit without base frame on the site
- I.1.5 Lifting a unit with straps
- I.1.6 Lifting a unit with installed brackets on the base frame for lifting.
- I.1.7 Lifting a unit without base frame and legs but with installed brackets for lifting.
- I.1.8 Handling a unit with holes in base frame for forks
- I.1.9 Roof unit with PVC, flat sheet steel plates or bitumen
- I.1.10 Roof unit with steel roof
- I.1.11 Long-term storage before installation — outdoor or in not heated and humid building
- I.1.12 Tilt less than 30˚ during transportation of the section with heat pump
- I.1.13 Transport and pre-installation storage of rotary heat exchanger — always in vertical position
- I.2 Installation - mechanical
- I.2.1 Free area in front of and above the unit
- I.2.2 Supporting surface
- I.2.3 Adjustable feet under legs or base frame and transport of sections
- I.2.4 Base frames for outdoor units
- I.2.5 Outdoor units — support under the base frame of the unit
- I.2.6 Installation on the site of unit sections.
- I.2.7 Joining the sections
- I.2.8 Risk of stack effect by vertical ducts and wind pressure on louvers
- I.2.9 Fitting the ductwork
- I.2.10 Refitting of safety guards
- I.2.11 Lock the doors by using the key
- I.3 Installation - electrical
- I.3.1 Video instruction and overview
- I.3.2 Wiring diagrams
- I.3.3 Installation of mains power supply
- I.3.4 Electrical connection of components and functions
- I.3.5 Fans — cable connections with plugs for easy demounting of fans
- I.3.6 Filters — differential pressure gauge for each filter stage
- I.3.7 Lock the doors by using the key
- I.4 Installation – pipes for water – hot and chilled, valves and drains
- I.4.1 Description
- I.4.2 Pipe connections
- I.4.3 Pipes and cables must not obstruct opening of doors and extraction of components from the unit
- I.4.4 Pipe connections to coils that must be extracted for cleaning
- I.4.5 Droplet eliminator — access to removal and cleaning
- I.4.6 Draining condensate water
- I.4.7 Video instruction — draining condensate water from heat exchanger
- I.4.8 Draining condensate water from cooling coil
- I.4.9 A maximum of 90% relative humidity must not be exceed before second filter stage or silencers
- I.4.10 Clean and disinfect the interior of the unit as second last action for the installer before start-up and hand over of the unit to the user
- I.4.11 Install delivered filters in the cleaned unit as last action for the installer before start-up and hand over of the unit to the user
- I.1 Unloading on the site
- J Installation and assembly instructions for reduction of noise and vibration emissions
- K Start-up, adjustments, use, commissioning and unit in out of regular operation for several months
- K.1 Print-outs on paper
- K.2 Documentation is available for download
- K.3 Start-up by installer
- K.4 Video instructions about adjustments and use via the control panel
- K.5 Description of the control system functions
- K.5.1 Remote control
- K.5.2 Extended operation and external start/stop (for example by presence detectors)
- K.5.3 Valve and valve motor for heating coil
- K.5.4 Valve and valve motor for cooling coil
- K.5.5 DX cooling
- K.5.6 Circulation pump, heating
- K.5.7 Fire alarm function
- K.5.8 Electrical heater battery
- K.5.9 Speed control of fans
- K.5.10 Cabinet
- K.5.11 Temperature sensors
- K.5.12 Damper motors
- K.5.13 Filter guards
- K.5.14 Room temperature sensors
- K.5.15 Frost protection
- K.5.16 Systemair Control Panel - NaviPad
- K.5.17 Cooling recovery
- K.5.18 Free cooling
- K.5.19 Alarm signal
- K.5.20 Heat recovery
- K.5.21 Frost protection – plate heat exchanger
- K.6 Commissioning
- K.7 Accurate measuring of SFP (Specific Fan Power)
- K.8 Unit in not in regular operation for several months
- L Information about the residual risks
- M Instructions on the protective measures during repair and maintenance
- N The essential characteristics of tools which may be fitted to the machinery
- O The conditions of stability during use, transportation, assembly, dismantling when out of service
- P Instructions for machinery where these are regularly to be transported
- Q The operating method to be followed in the event of breakdown. Safe restart.
- R Adjustment and maintenance operations
- R.1 Shutdown of the unit to a safe state
- R.2 Unlock and lock the doors by using the key
- R.3 Checklist with schedules about cleaning and repair
- R.4 Filters – always replace filters with new filters with the same characteristics as original filters to maintain SFP value
- R.4.1 Bag filters – the number of filters and sizes of frames
- R.4.2 Panel filters – the number of filters and the sizes of the frames
- R.4.3 Video instruction — replace bag filters
- R.4.4 For hygienic units replaced U-profiles for filters must comply with ISO 846 — see spare part article number
- R.4.5 Panel filters
- R.5 Changing the Internal Battery in the controller
- R.6 Functions to maintain
- R.6.1 The unit
- R.6.2 For hygienic units replaced door gasket and sealing lists must comply with ISO 846 — see spare part article numbers
- R.6.3 Dampers
- R.6.4 Rotary heat exchanger
- R.6.5 Cross flow and counter flow plate heat exchanger — cleaning
- R.6.6 Coils for heating and/or cooling — cleaning
- R.6.7 Plug fans
- R.6.8 Attenuator
- R.6.9 Outdoor air section
- R.6.10 Heat pump unit
- S Instructions to enable adjustment and maintenance safely
- T The specifications of the spare parts to be used, when these affect the health and safety of operators
- U Information on airborne noise emissions exceeding 70 dB(A)
- Annex 1 Declaration of conformity with production number (in separate cover)
- Annex 2 Technical data – unique data for every unit (in separate cover)
- Annex 3 Spare part list (in separate cover — is only available on demand)
- Annex 4 Speed control for rotary heat exchanger
- Annex 5 Reversible heat pump unit (in separate cover, if heat pump was delivered)
- Annex 6 Menu for internal controller in the heat pump unit (in separate cover, if heat pump was delivered)
- Annex 7 Connection of EC fan motor, diagnostics/faults and configuration of speed control
- Annex 8 Commissioning protocol – proposal (in separate cover)
- Annex 9 Report with data from final functional test on the Systemair factory (in separate cover)
- Annex 10 Short description of main components in the control system
- Annex 11 Wiring diagram (in separate cover)
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| Information about the residual risks
With removed cover called — the service door in the in-
spection door — there is free access to place ampere
measuring clamps around the cables and free access to
terminals to measure volt.
The instrument will calculate actually consumed watt.
The actual airflow is continuously calculated by the con-
trol system and shown in the control panel.
With accurate values of watt and airflow the accurate SFP
value can be calculated.
K.8 Unit in not in regular operation for several months
When the unit is in no regular operation for several months after the installer has completed the installation, the unit
must be in operation for 10 — 15 minutes every day. The control system must be programmed for this task.
L Information about the residual risks
L.1 Unit casing
L.1.1 Design of the machine to make transport safe
Hazards/dangerous area:
• Incorrect handling during transportation may cause that the unit is dropped.
Dangerous incident:
• If a person is hit by a unit that is dropped, this could in unfortunate circumstances lead to irreversible injury or death.
Claim for reduction of danger:
• Correct handling during transportation is described in this manual. If lifted by fork-lift truck the forks of the truck
must be sufficiently long. Safety measures are also described in this manual by use of crane. Information about
weight of each section is also visible.
L.1.2 Common for all unit sections
L.1.2.1 Risk caused by surfaces, edges and corners
Hazards/dangerous area:
• Sharp edges on plates might occur inside the machines as well as sharp edges on frames of dampers. No sharp
edges on the outside of the units.
Hazards/dangerous area:
• Sharp edges on plates might occur inside the machines as well as sharp edges on frames of dampers. No sharp
edges on the outside of the units.
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