Geniox user manual

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Contents
N.3 Disposal of the heat pump system - type Geniox - HP.................................................................... 44
N.4 General disassembly – sharp edges............................................................................................ 44
O Instructions for machinery where these are regularly to be transported ....................................................... 45
P The operating method to be followed in the event of breakdown. Safe restart............................................... 45
Q Adjustment and maintenance operations.............................................................................................. 45
Q.1 Shutdown of the unit to a safe state .......................................................................................... 45
Q.2 Unlock and lock the doors by using the key ................................................................................. 45
Q.3 Recommended maintenance intervals........................................................................................ 46
Q.4 Filters – always replace filters with new filters with the same characteristics to maintain SFP
value ................................................................................................................................. 47
Q.4.1 Bag filters – the number of filters and sizes of frames ........................................................ 47
Q.4.2 Panel filters – the number of filters and the sizes of the frames ............................................ 48
Q.4.3 Bag filters ................................................................................................................ 48
Q.4.4 Panel filters.............................................................................................................. 51
Q.5 Changing the Internal Battery in the controller ............................................................................. 51
Q.6 Functions to maintain ............................................................................................................. 53
Q.6.1 The unit................................................................................................................... 53
Q.6.2 Dampers.................................................................................................................. 53
Q.6.3 Rotary heat exchanger ............................................................................................... 54
Q.6.4 Cross flow and counter flow exchanger .......................................................................... 56
Q.6.5 Run-around heat exchanger......................................................................................... 58
Q.6.6 Split run-around heat exchanger ................................................................................... 59
Q.6.7 Coils for heating and/or cooling .................................................................................... 59
Q.6.8 Plug fans ................................................................................................................. 61
Q.6.9 Silencer ................................................................................................................... 61
Q.6.10 Outdoor air section .................................................................................................... 61
Q.6.11 Heat pump unit ......................................................................................................... 61
R Instructions to enable adjustment and maintenance safely........................................................................ 62
R.1 Protective measures and additional protective measures................................................................ 62
R.1.1 Necessary protection measures prior to start-up .............................................................. 62
R.1.2 Safe adjustment and maintenance ................................................................................ 63
R.1.3 Personal protective equipment for maintenance staff – health and safety............................... 63
S The specifications of the spare parts to be used, when these affect the health and safety of operators ............... 63
S.1 Spare parts - Mechanical ......................................................................................................... 63
S.2 Spare parts - Electrical ............................................................................................................ 63
T Information on airborne noise emissions exceeding 70 dB(A) .................................................................... 63
Annex 1 Declaration of conformity with production number (in separate cover) ..............................................1-1
Annex 2 Technical data – unique data for every unit (in separate cover) ........................................................2-1
Annex 3 Spare part list (in separate cover)..............................................................................................3-1
Annex 4 Assembly of base frame – height 118 mm for unit sizes 10 – 18.......................................................4-1
4.1 Base frame length 482 – 2564 [mm] Unit size 10 – 18 ..................................................................4-2
4.2 Base frame length 2582 – 4964 [mm] Unit size 10 – 18 ................................................................4-3
4.3 Base frame length 4982 – 6164 [mm] Unit size 10 – 18 ................................................................4-4
Annex 5 Assembly of base frame – height 118 mm for unit sizes 20 – 31.......................................................5-1
5.1 Base frame length 482– 2564 [mm] Unit size 20 – 31...................................................................5-1
5.2 Base frame length 2582 – 4964 [mm] Unit size 20 – 31 ................................................................5-2
5.3 Base frame length 4982 – 6164 [mm] Unit size 20 – 31 ................................................................5-3
Annex 6 Assembly of base frame – height 218 mm for unit sizes 10 – 18 ......................................................6-1
6.1 Base frame length 482– 2564 [mm] Unit size 10 – 18...................................................................6-1
6.2 Base frame length 2582 – 4964 [mm] Unit size 10 – 18 ................................................................6-2
6.3 Base frame length 4982 – 6164 [mm] Unit size 10 – 18 ................................................................6-4
Annex 7 Assembly of base frame – height 218 mm for unit sizes 20 – 31.......................................................7-1
7.1 Base frame length 482– 2564 [mm] Unit size 20-31 ....................................................................7-1
7.2 Base frame length 2582 – 4964 [mm] Unit size 20 – 31 ................................................................7-2
7.3 Base frame length 4982 – 6164 [mm] Unit size 20 – 31 ................................................................7-3
Annex 8 Installation of base frame covers for roof unit sizes 35-44 ..............................................................8-1
Annex 9 Installation of steel roof in the sizes 10 – 44.................................................................................9-1
9.1 Overview............................................................................................................................9-1
9.2 Mount rails. Units of size 10, 11, 12, and 14................................................................................9-1
9.3 Mount rails. Units of size 16, 18, 20, 22, 24, 27, 29 and 31 ............................................................9-2
9.4 Mount rails. Units of size 35, 38, 41 and 44 ................................................................................9-3
9.5 Roof overhang along the long sides of the unit............................................................................9-5
9.6 Calculation of the overhang at the ends of the unit. Mount overhang profile – G1. ...............................9-5
9.7 Foam bands between rails and roof plates – mount roof plates .......................................................9-7