Geniox user manual

ManualsBrandsSystemair ManualsAir Handling UnitsGeniox

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Table Of Contents

A Manufacturer
B Name of machines
C General descriptions, dangers and warnings
- C.1 Overview via pictograms on the inspection side of the unit
- C.2 Data about the unit according to cards and labels in and on the unit
- C.3 Hand terminal, if the unit is delivered with control system.
- C.4 Dimensions of the units
- C.5 Ordinary automatically operation – only manual operation by new parameters
D Drawings, diagrams, guides and instructions for the use, maintenance and repair
E Employees in charge of operation/control/maintenance
F Intended use and range of applications
G Unintended use and misuse – inappropriate applications for the machine
- G.1 Air handling unit in operation
H Instructions for unloading on the site as well as installation and connection
- H.1 Unloading on the site
- H.2 Installation - mechanical
- H.3 Installation - electrical
- H.4 Installation – Pipes for water – hot and chilled, valves and drains
I Installation and assembly instructions for reduction of noise and vibration emissions
J Start-up, adjustments, use, commissioning and unit in hipernation
- J.1 Print-outs on paper
- J.2 Documentation is available for download
- J.3 Start-up by installer
  - J.3.1 Checklist, relevant values
- J.4 Adjustments and use
- J.5 Description of functions, if control system is delivered by Systemair
- J.6 Commissioning
- J.7 Unit in hipernation — not in regular operation for several months
K Information about the residual risks
- K.1 Design of the machine to make transport safe
- K.2 Risk caused by surfaces, edges and corners
- K.3 Risk of dust, viral and bacterial infection
- K.4 Risk caused by maintenance and cleaning of dampers
- K.5 Risk caused by maintenance and cleaning of attenuators
- K.6 Risks in connection to filters
  - K.6.1 Risk caused by missing change of filter
  - K.6.2 Risk caused by filter change
- K.7 Risks in connection to fans
  - K.7.1 Risk caused by permanent magnet motor
  - K.7.2 Risk of rotating impeller caused by stack effect (chimney effect)
- K.8 Risks in relation to heating/cooling coils and electrical heater
- K.9 Heat pump units
  - K.9.1 Risk of high temperature
- K.10 Risk caused by lightning strike
- K.11 Risk of Legionella
L Instructions on the protective measures during repair and maintenance
M The essential characteristics of tools which may be fitted to the machinery
N The conditions of stability during use, transportation, assembly, dismantling when out of service
- N.1 Installed reliable to avoid units to be tilted or moved by storm
- N.2 Transport of section with heat pump unit
- N.3 Disposal of the heat pump system - type Geniox - HP
- N.4 General disassembly – sharp edges
O Instructions for machinery where these are regularly to be transported
P The operating method to be followed in the event of breakdown. Safe restart.
Q Adjustment and maintenance operations
- Q.1 Shutdown of the unit to a safe state
- Q.2 Unlock and lock the doors by using the key
- Q.3 Recommended maintenance intervals
- Q.4 Filters – always replace filters with new filters with the same characteristics to maintain SFP value
- Q.5 Changing the Internal Battery in the controller
- Q.6 Functions to maintain
R Instructions to enable adjustment and maintenance safely
- R.1 Protective measures and additional protective measures
S The specifications of the spare parts to be used, when these affect the health and safety of operators
- S.1 Spare parts - Mechanical
- S.2 Spare parts - Electrical
T Information on airborne noise emissions exceeding 70 dB(A)
Annex 1 Declaration of conformity with production number (in separate cover)
Annex 2 Technical data – unique data for every unit (in separate cover)
Annex 3 Spare part list (in separate cover)
Annex 4 Assembly of base frame – height 118 mm for unit sizes 10 – 18
- 4.1 Base frame length 482 – 2564 [mm] Unit size 10 – 18
- 4.2 Base frame length 2582 – 4964 [mm] Unit size 10 – 18
- 4.3 Base frame length 4982 – 6164 [mm] Unit size 10 – 18
Annex 5 Assembly of base frame – height 118 mm for unit sizes 20 – 31
- 5.1 Base frame length 482– 2564 [mm] Unit size 20 – 31
- 5.2 Base frame length 2582 – 4964 [mm] Unit size 20 – 31
- 5.3 Base frame length 4982 – 6164 [mm] Unit size 20 – 31
Annex 6 Assembly of base frame – height 218 mm for unit sizes 10 – 18
- 6.1 Base frame length 482– 2564 [mm] Unit size 10 – 18
- 6.2 Base frame length 2582 – 4964 [mm] Unit size 10 – 18
- 6.3 Base frame length 4982 – 6164 [mm] Unit size 10 – 18
Annex 7 Assembly of base frame – height 218 mm for unit sizes 20 – 31
- 7.1 Base frame length 482– 2564 [mm] Unit size 20-31
- 7.2 Base frame length 2582 – 4964 [mm] Unit size 20 – 31
- 7.3 Base frame length 4982 – 6164 [mm] Unit size 20 – 31
Annex 8 Installation of base frame covers for roof unit sizes 35-44
Annex 9 Installation of steel roof in the sizes 10 – 44
- 9.1 Overview
- 9.2 Mount rails. Units of size 10, 11, 12, and 14
- 9.3 Mount rails. Units of size 16, 18, 20, 22, 24, 27, 29 and 31
- 9.4 Mount rails. Units of size 35, 38, 41 and 44
- 9.5 Roof overhang along the long sides of the unit
- 9.6 Calculation of the overhang at the ends of the unit. Mount overhang profile – G1.
- 9.7 Foam bands between rails and roof plates – mount roof plates
- 9.8 Foam bands between roof plates
- 9.9 Mount roof plates – some of them are overlapping by 2 ribs
- 9.10 Mount overhang profile – G5 on the other end of the unit
- 9.11 Mount side profiles and corners along the edges of the roof to protect persons
- 9.12 Apply sealing on plate joints to ensure water resistance
Annex 10 Speed control for rotor and assembly of divided rotor
- 10.1 Speed control RHC 200 delivered before March 2021
- 10.2 Speed control type NOVA drive 370 delivered after February 2021
- 10.3 Assemble divided rotor and the Systemair casing
- 10.4 Assemble divided rotor from Hoval
- 10.5 Assemble divided rotor from Lautner
  - 10.5.1 Tools and aids
  - 10.5.2 Assembly instructions
- 10.6 Assemble divided rotor from Klingenburg
- 10.7 Installation of motor that turns rotor and sensor for control of rotation
Annex 11 Reversible heat pump unit (in separate cover, if heat pump was delivered)
- 11.1 Geniox-HP section (reversible heat pump unit)
Annex 12 Menu for internal controller in the heat pump unit (in separate cover, if heat pump was delivered)
Annex 13 Connection of fan motor and set-up manual for frequency converter
- 13.1 Connection of fan motor
- 13.2 Set-up for Danfoss FC101 for Geniox-units with AC motors
- 13.3 AC-fan operation without thermistor for Danfoss FC101
- 13.4 Installation ECblue
  - 13.4.1 Connection
  - 13.4.2 Diagnostic/faults
Annex 14 Commissioning protocol – proposal (in separate cover)
Annex 15 Report with data from final functional test on the Systemair factory (in separate cover, if control system was delivered)
Annex 16 Short description of main components in the control system
- 16.1 Geniox units delivered in several sections
  - 16.1.1 External components
- 16.2 Geniox unit delivered assembled on base frame
  - 16.2.1 External components
Annex 17 Wiring diagram (in separate cover, if control system was delivered)
Annex 18 Geniox Air Handling Units — Sustainability
- 18.1 Illustrations and explanations

9-9

| Installation of steel roof in the sizes 10 – 44

9.12 Apply sealing on plate joints to ensure water resistance

Finish installation of the steel roof by sealing all plate joints with silicone to prevent rainwater from passing into the

unit. See examples below of joints to be sealed.

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