F-C2 Cartridge Fire Damper Handbook
/34 | F-C2 Table of Contents Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Technical Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Dimensions & Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
/34 | F-C2 Description Fire dampers represent passive fire protection, designed with the help of compartmentalization to prevent the spread of toxic gases, smoke and fire. Standard fire dampers are designed and certified in accordance with EN 15650 and tested for EIS criteria according to EN 1366–2. Fire damper together with its installation form an inseparable part of fire resistivity rating. F-C2 fire dampers are designed for the installations listed and described in their HandBook.
/34 | F-C2 Material Composition The product contains galvanized sheet metal, graphite fire-proof laminate, polyurethane foam. These are processed in accordance with local regulations. The product contains no hazardous substances, except for the solder in the thermofuse, which contains a milligram of lead. Calcium silicate board is used in sizes greater than 125 mm.
/34 | F-C2 Technical Parameters Durability test 50 cycles with no change of the required properties Fire testing pressure Under-pressure up to 300 Pa Safety position Closed - In fire scenario the damper closes via spring between blades Airflow direction Both directions Allowed air velocity Damper can still operate at max. 6 m/s. Air without any mechanical or chemical contamination Side with fire protection Depending on installation classification: From both sides (i <-> o) Repeated opening Not possible.
/34 | F-C2 Transport and Storage Dry indoor conditions with a temperature range of -20 °C to +50 °C. The damper blade is transported in closed position. Product parts The F-C2 packaging also includes additional product label, that must be attached to the duct next to wall where the FC2 fire damper is installed. DN80 ... DN125 DN140 ...
/34 | F-C2 Assessed Performance of F-C2 20 CE 1396 Systemair Production a.s.
/34 | F-C2 Diagrams Accessory CBR-C2 and fire resistance class (EI60S, EI90S and EI120S) do not affect the pressure drop and A-weighted total discharged sound power level. The pressure drop and A-weighted total discharged sound power level depend on the nominal diameter of the F-C2 and air flow volume at different duct pressures. F-C2-...-H0 F-C2-...
/34 | F-C2 F-C2-...-H0 F-C2-...-H1 Pressure drop & A-weighted sound power level in dB(A) Pressure drop & A-weighted sound power level in dB(A) 50 Pa 50 80 40 20 100 l/s 45 45 Size: 125 Size: 150 45 Size: 140 40 40 Pa 50 30 50 100 45 45 Size: 125 Size: 150 45 Size: 140 40 40 40 35 35 35 35 30 35 10 30 30 10 30 30 35 30 25 25 25 25 25 5 25 m³/h 200 300 500 100 200 300 m³/h F-C2-...-H0 F-C2-...
/34 | F-C2 Dimensions & Weights Dimensions DN80 ... DN125 R1 DN-1,5 60 (mm) DN140 ...
/34 | F-C2 Ordering code DN Dimension, øDN: 80, 90, 95, 100, 110, 120, 125, 140, 160, 180, 200 mm A - Type of Activation (H0 up to H1) H0 (Spring loaded blades, release by a thermal fuse link set to 72 °C., no switches) H1 (Spring loaded blades, release by a thermal fuse link set to 72 °C.
/34 | F-C2 Installation Methods a) EI 60 (ve i ↔ o) S ≥ 100 a) F-C2 DN80 ... DN125 b) EI 90 (ve i ↔ o) S a) EI 120 (ve i ↔ o) S EI 60 (ho i ↔ o) S EI 60 (ve i ↔ o) S ≥ 150 ≥ 125 a) EI 90 (ve i ↔ o) S ≥ 100 b) ≥ 100 mm ≥ 500 kg/m3 a) F-C2 DN140 ... DN200 EI 120 (ve i ↔ o) S EI 60 (ho i ↔ o) S 360° c) EI 90 (ho i ↔ o) S 1 Wet ≥ 100 mm ≥ 500 kg/m3 ≥ 125 360° ≥ 150 c) EI 90 (ho i ↔ o) S ≥ 150 EI 120 (ho i ↔ o) S EI 60 (ve i ↔ o) S F-C2 DN80 ...
/34 | F-C2 Notes: 1. Wet - Wet Installation, Using Plaster/Mortar/Concrete Filling 2. Dry - Dry Installation, Using Mineral Wool and Coverplates 3.
/34 | F-C2 Installation 1 - Wet Using Plaster/Mortar/Concrete Filling • The supporting construction opening must be prepared as shown on picture. Opening surfaces must be even and cleaned off. The flexible wall opening must be reinforced as per the standards for plasterboard walls. • For installation purposes, make a round opening with a diameter of DN + 100 mm into the wall or DN + 60 mm into the ceiling/floor. • Insert the duct inside the middle of the opening.
/34 | F-C2 a) EI 60 (ve i ↔ o) S ≥ 100 a) b) EI 90 (ve i ↔ o) S F-C2 ≥ 100 mm ≥ 500 kg/m3 ≥ 125 a) DN80 ... DN125 EI 120 (ve i ↔ o) S EI 60 (ho i ↔ o) S ≥ 150 c) EI 90 (ho i ↔ o) S 1 Wet EI 60 (ve i ↔ o) S ≥ 125 a) EI 90 (ve i ↔ o) S b) ≥ 100 a) EI 120 (ve i ↔ o) S F-C2 DN140 ... DN200 EI 60 (ho i ↔ o) S 360° ≥ 100 mm ≥ 500 kg/m3 360° ≥ 150 c) EI 90 (ho i ↔ o) S ≥ 150 EI 120 (ho i ↔ o) S Notes: 1.
/34 | F-C2 ≥100 ((EI60S); (DN140...DN200 = EI90S)) ≥125 (DN80...DN125 = EI90S) ≥150 (EI120S) F1 4 1 ≤45 (mm) Y2 ≥100 (EI60S, EI90S, EI120S) F1 3 ≤45 F1 (mm) 2 A2 ≥100 ((EI60S); (DN140...DN200 = EI90S)) ≥125 (DN80...
3 ≤45 Y Y A2 2 2 1 1 Y F1 3 3 F1 2 F1 Y ≥500 25 200 ≥125 (DN80...DN125 = EI60S,EI90S) ≥150 (DN140...DN200 = EI60S,EI90S,EI120S) F1 ≤45 3 ≥125 (DN80...DN125 = EI60S,EI90S) ≥150 (DN140...
3 Y 2 1 A2 F1 ≤60 Y ≥125 (DN80...DN125 = EI60S,EI90S) ≥150 (DN140...
/34 | F-C2 Opening and Wall and/or Ceiling Preparations ≤ 5 62 mm A Ta (mm): ≥100 ((EI60S); (DN140...DN200 = EI90S)) ≥125 (DN80...DN125 = EI90S) ≥150 (EI120S) 4a C 4c B 4a (mm): ≥12,5 (EI60S,EI90S) ≥15 (EI120S) 4d 4d A 4b Ta D1 øD 1 4c B 4c (mm): ≥50 ((EI60S); (DN140...DN200 = EI90S)) ≥75 (EI90S) ≥90 (EI120S) C 4a 4d: ≥40 mm; ≥30 kg/m3 (EI60S) ≥40 mm; ≥80 kg/m3 (EI90S) ≥60 mm; ≥85 kg/m3 (EI120S) Ta 3 3 Tc Tb øD 1 øD1 Tb (mm): ≥100 (EI60S, EI90S, EI120S) Tc (mm): ≥125 (DN80.
/34 | F-C2 Legend Installation 1 - Wet: F1 Plaster/mortar/concrete filling 1 Fire damper (F-C2) 2 Connected metal ductwork A2 Flexible duct coupling FCR-C2 / return plastic or metal valve (e.g. BALANCE-E) 3 Concrete/masonry/cellular concrete wall or ceiling 4 Flexible (plasterboard) wall 4a 2 layers of plasterboard fireproof plate type F, EN 520 4b Vertical CW – profiles 4c Horizontal CW – profiles 4d Mineral wool; thickness/cubic density see picture.
/34 | F-C2 Installation 2 - Dry Using Mineral Wool and Coverplates • Opening surfaces must be even and cleaned off. The flexible wall opening must be reinforced as per the standards for plasterboard walls. Insert the open damper into the middle of the opening so that the damper blade is in the wall. • For installation purposes, make a round opening with a diameter of DN + 60 mm into the wall. • Insert the duct inside the middle of the opening.
/34 | F-C2 Notes: 2. Dry - Dry Installation, Using Mineral Wool and Coverplates a) - Flexible (plasterboard) wall b) - Concrete/masonry/cellular concrete (rigid) wall ve - Vertical supporting construction (wall) A2 Y1 ≥100 ((EI60S); (DN80...DN125 = EI90S)) ≥125 (DN140...
/34 | F-C2 Y1 ≥100 ((EI60S); (DN80...DN125 = EI90S)) ≥125 (DN140...DN200 = EI90S) ≥150 (EI120S) ≥40 (EI60S,EI90S) ≥60 (EI120S) 1 ≥12,5 (EI60S,EI90S) ≥15 (EI120S) Y 4 F2 F3 10 A1 F4 F2 1 2 5×ø5,5 A1 (mm) DN D1 = DN+60 4 DN+100 A1 DN+120 2 25 3 DN+170 ≤45 (mm) Y2 ≥100 ((EI60S); (DN80...DN125 = EI90S)) ≥125 (DN140...
/34 | F-C2 Y1 ≥100 ((EI60S); (DN80...DN125 = EI90S)) ≥125 (DN140...DN200 = EI90S) ≥150 (EI120S) F2 F3 10 4 Y2 ≤60 25 10 F3 DN/2 + 85 F2 DN+120 DN+170 A2 (mm) A1 F4 t=10 25 DN+170 DN+2,2 40 2 ≥100 ((EI60S); (DN80...DN125 = EI90S)) ≥125 (DN140...
/34 | F-C2 Opening and Wall and/or Ceiling Preparations ≤ 5 62 mm A C Tb 4a 3 4c B 4d 4d 1 øD A 4b Ta D1 øD 1 4c B C 4a Ta 4d: ≥40 mm; ≥30 kg/m3 (EI60S) ≥40 mm; ≥80 kg/m3 (EI90S) ≥60 mm; ≥85 kg/m3 (EI120S) 4a (mm): ≥12,5 (EI60S,EI90S) ≥15 (EI120S) 4c (mm): ≥50 (EI60S; DN80...DN125 = EI90S) ≥75 (DN140...DN200 = EI90S) ≥90 (EI120S) Ta , Tb (mm): ≥100 ((EI60S); (DN80...DN125 = EI90S)) ≥125 (DN140...
/34 | F-C2 Legend Installation 2 - Dry: F2 Mineral wool filling (min. 50 kg/m3) F3 Fire resistive coating, e.g. Promastop-CC/Promat F4 Screw d=5.5; e.g. DIN7981 1 Fire damper (F-C2) 2 Connected metal ductwork A1 Cover boards CBR-C2 (accessory) obligatory A2 Flexible duct coupling FCR-C2 / return plastic or metal valve (e.g.
/34 | F-C2 Installation 3 - Soft Installation in a Soft Crossing with fire-resistive coating With this installation we recommend using flexible connection (see accessory FCR-C2) on both sides, due thermal expansion of connected ducts during fire. • Opening surfaces must be even and cleaned off. The flexible wall opening must be reinforced as per the standards for plasterboard walls. • For installation purposes, make a round opening with a diameter of DN + 60 mm into the wall.
/34 | F-C2 ≥100 (DN80...DN125 = EI60S, EI90S) ≥150 (DN80...DN125 = EI120S) Y1 Y2 3 3 ≥50 1 A2 DN ≥100 (DN80...DN125 = EI60S, EI90S) ≥150 (DN80...DN125 = EI120S) 200 F6 F5 25 1 A2 ≥500 (mm) ≥50 F6 4 F5 1 2 DN D1 = DN+100 ≤45 (mm) ≥100 (DN80...DN125 = EI60S, EI90S) ≥150 (DN80...DN125 = EI120S) 3 F5 i 200 25 (mm) ≤45 F6 ≤45 ≥50 F6 D1 = DN+100 2 2 ≥100 (DN80...DN125 = EI60S, EI90S) ≥150 (DN80...
/34 | F-C2 ≥100 (DN80...DN125 = EI60S, EI90S) ≥150 (DN80...DN125 = EI120S) Y2 A2 F6 D1 = DN+100 i A2 3 1 2 DN F5 (mm) ≥100 (DN80...DN125 = EI60S, EI90S) ≥150 (DN80...
/34 | F-C2 ≥75 Damper Minimum Distances ≥200 ≥200 ≥75 (mm) Legend Installation 3 - Soft: F5 Mineral wool filling (min. 100 kg/m3) F6 Layer of fire resistive coating (Promastop-CC/Promat) at least 2 mm thick for exposed surfaces. 1 Fire damper (F-C2) 2 Connected metal ductwork A2 Flexible duct coupling FCR-C2 / return plastic or metal valve (e.g.
/34 | F-C2 Electrical Connections Type of activation H0 This type of activation mechanism does not have any electrical equipment. Type of activation H1 IMPORTANT: Risk of electric shock! Microswitch: Power Supply: 12/24V DCElectric Parameters: 3A Legend NO Blue cable colour C Black cable colour NC Grey cable colour NOTES: • Switch off the power supply before working on any electrical equipment. • Only qualified electricians are allowed to work on the electrical system.
/34 | F-C2 Operation Manual Warning: Both sides of F-C2 blades are spring loaded in the open position and are closing very quick. To avoid injury, make sure to keep the blades movement area clear while manipulating with F-C2. The fire damper is ready for installation when its blades are in open position. The blade position, if using a H1 version, is indicated by an end switch, which indicates when pushed the damper blades’ closed position.
/34 | F-C2 Damper Inspection The spring mechanism keeps the dampers on stand-by mode throughout their entire operational life. Without the producer’s permission, there must be no changes or modifications performed on the dampers’ structure. The operator performs regular inspections of the dampers as per established regulations and standards at least once every 12 months. The inspection needs to be performed by an employee who has been specifically trained for this purpose by the manufacturer.
Systemair DESIGN • 2022-04-21 • Handbook_F_C2_en-GB • 3E6FBCDB-1C8D-4D38-AA40-17EB03A05F8C • Original instructions