FC101 Design Guide

1 Introduction
1.1 Purpose of the Design Guide
This design guide is intended for project and systems
engineers, design consultants, and application and product
specialists. Technical information is provided to understand
the capabilities of the frequency converter for integration
into motor control and monitoring systems. Details
concerning operation, requirements, and recommendations
for system integration are described. Information is proved
for input power characteristics, output for motor control,
and ambient operating conditions for the frequency
converter.
Also included are:
Safety features.
Fault condition monitoring.
Operational status reporting.
Serial communication capabilities.
Programmable options and features.
Also provided are design details such as:
Site requirements.
Cables.
Fuses.
Control wiring.
Unit sizes and weights.
Other critical information necessary to plan for
system integration.
Reviewing the detailed product information in the design
stage enables developing a well-conceived system with
optimal functionality and
eciency.
VLT
®
is a registered trademark.
1.2
Document and Software Version
This manual is regularly reviewed and updated. All
suggestions for improvement are welcome.
Edition Remarks Software version
MG18C8xx Update to new SW & HW version. 4.2x
Table 1.1 Document and Software Version
From software version 4.0x and later (production week 33
2017 and after), the variable speed heat sink cooling fan
function is implemented in the frequency converter for
power sizes 22 kW (30 hp) 400 V IP20 and below, and 18.5
kW (25 hp) 400 V IP54 and below. This function requires
software and hardware updates and introduces restrictions
with regards to backwards compatibility for H1–H5 and I2–
I4 enclosure sizes. Refer to Table 1.2 for the limitations.
Software
compatibility
Old control card
(production week
33 2017 or before)
New control card
(production week
34 2017 or after)
Old software
(OSS-le version 3.xx
and below)
Yes No
New software
(OSS-le version 4.xx
or higher)
No Yes
Hardware
compatibility
Old control card
(production week
33 2017 or before)
New control card
(production week
34 2017 or after)
Old power card
(production week 33
2017 or before)
Yes (only software
version 3.xx or
below)
Yes (MUST update
software to version
4.xx or higher)
New power card
(production week 34
2017 or after)
Yes (MUST update
software to version
3.xx or below, the
fan continuously
runs at full speed)
Yes (only software
version 4.xx or
higher)
Table 1.2 Software and Hardware Compatibility
1.3
Safety Symbols
The following symbols are used in this guide:
WARNING
Indicates a potentially hazardous situation that could
result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation that could
result in minor or moderate injury. It can also be used to
alert against unsafe practices.
NOTICE!
Indicates important information, including situations that
can result in damage to equipment or property.
Introduction
VLT
®
HVAC Basic Drive FC 101
6 Danfoss A/S © 04/2018 All rights reserved. MG18C822
11