SYSTEMP – Installation Operation Manual (IOM SYSTEMP rev.N)
Table Of Contents
- WARRANTY CONDITIONS
 - 1 DESCRIPTION OF UNITS AND OPERATING LIMITS
 - 2 TRANSPORTATION, POSITIONING AND INSTALLATION PROCEDURES
 - 3 PLENUMS, VENTILATED PLENUMS AND DUCT SECTIONS (ACCESSORY)
 - 4 FREE COOLING PLENUM (ACCESSORY)
 - 5 ADJUSTABLE AND VENTILATED PLINTHS (ACCESSORY)
 - 6 TMC AIR-COOLED CONDENSER PLACEMENT AND INSTALLATION
 - 7 CONNECTION OF CONDENSATE DISCHARGE AND HUMIDIFIER
 - 8 WATER CIRCUIT CONNECTIONS
 - 9 COOLING CONNECTIONS
- 9.1 ROUTING OF THE COOLING CIRCUIT PIPES
 - 9.2 COOLING CIRCUIT SIZING
 - 9.3 COOLING CIRCUIT INSTALLATION
 - 9.4 UNIT COOLING PIPE CONNECTION
 - 9.5 AIR-COOLED CONDENSER CONNECTION
 - 9.6 COOLING CIRCUIT VACUUM DRYING OPERATIONS
 - 9.7 CHARGING THE COOLING CIRCUIT
 - 9.8 PRECAUTIONS
 - 9.9 LUBRICATING OIL FILLING IN THE CIRCUIT
 - 9.10 TMC CONDENSER PRESSURE REGULATOR (ACCESSORY)
 - 9.11 CHECKING THE REFRIGERANT LOAD AND COOLING CIRCUIT OPERATION
 - 9.12 PRECAUTIONS AGAINST REFRIGERANT LEAKS
 - 9.13 CHECKING THE MAXIMUM CONCENTRATION OF REFRIGERANT
 
 - 10 EXAMPLES OF WATER AND COOLING CIRCUITS
- 10.1 EXAMPLE OF CHILLED WATER CIRCUIT
 - 10.2 TMC AIR-COOLED CONDENSER COOLING CIRCUIT
 - 10.3 COOLING CIRCUIT WITH SINGLE COMPRESSOR AND REMOTE CONDENSER
 - 10.4 COOLING CIRCUIT WITH SINGLE COMPRESSOR AND WATER-COOLED CONDENSER
 - 10.5 COOLING CIRCUIT WITH DOUBLE COMPRESSOR AND REMOTE CONDENSER
 - 10.6 COOLING CIRCUIT WITH DOUBLE COMPRESSOR AND WATER-COOLED CONDENSER
 - 10.7 TWO SOURCES WATER CIRCUIT WITH CHILLED WATER CIRCUITS
 - 10.8 TWO SOURCES COOLING CIRCUIT WITH SINGLE COMPRESSOR AND REMOTE CONDENSER
 - 10.9 TWO SOURCES COOLING CIRCUIT WITH SINGLE COMPRESSOR AND WATER-COOLED CONDENSER
 - 10.10 TWO SOURCES COOLING CIRCUIT WITH DOUBLE COMPRESSOR AND REMOTE CONDENSER
 - 10.11 TWO SOURCES COOLING CIRCUIT WITH DOUBLE COMPRESSOR AND WATER-COOLED CONDENSER
 - 10.12 COOLING CIRCUIT WITH FREE COOLING AND SINGLE COMPRESSOR
 - 10.13 COOLING CIRCUIT WITH FREE COOLING AND DOUBLE COMPRESSOR
 
 - 11 ELECTRICAL CONNECTIONS
- 11.1 RS485 SERIAL COMMUNICATION BOARD CONNECTION (Modbus RTU - BACnet MS/TP)
 - 11.2 ETHERNET RJ45 PORT CONNECTION (Modbus TCP - BACnet IP - Web Server)
 - 11.3 CANbus LAN CONNECTION (ACCESSORY)
 - 11.4 REMOTE CONTROL TERMINAL CONNECTION (ACCESSORY)
 - 11.5 WALL-MOUNTED TEMPERATURE AND HUMIDITY PROBE CONNECTION (ACCESSORY)
 - 11.6 DUCTED TEMPERATURE AND HUMIDITY PROBE CONNECTION (ACCESSORY)
 - 11.7 CONNECTION OF THE SMOKE AND FLAME DETECTORS SUPPLIED (ACCESSORY)
 - 11.8 WATER DETECTION PROBE CONNECTION (ACCESSORY)
 - 11.9 CONNECTION OF FREE COOLING PLENUM MOTORISED DAMPER ACTUATORS (ACCESSORY)
 - 11.10 AIR-COOLED CONDENSER POWER SUPPLY AND REGULATION CONNECTION (ACCESSORY)
 
 - 12 ROUTINE AND SPECIAL MAINTENANCE
 - 13 DEACTIVATION, DISMANTLING AND DISPOSAL
 - 14 APPENDIX 1: RECOMMENDED EQUIPMENT
 - 15 APPENDIX 2: PRELIMINARY CHECKS AND FIRST START-UP
 - 16 APPENDIX 3: FAULT DIAGNOSIS
 - 17 NOTES
 
 5
10  EXAMPLES OF WATER AND COOLING CIRCUITS .............................................................................................................. 65
10.1  EXAMPLE OF CHILLED WATER CIRCUIT ...............................................................................................................................................................................65
10.2  TMC AIR-COOLED CONDENSER COOLING CIRCUIT ........................................................................................................................................................65
10.3  COOLING CIRCUIT WITH SINGLE COMPRESSOR AND REMOTE CONDENSER ........................................................................................................66
10.4  COOLING CIRCUIT WITH SINGLE COMPRESSOR AND WATER-COOLED CONDENSER .........................................................................................67
10.5  COOLING CIRCUIT WITH DOUBLE COMPRESSOR AND REMOTE CONDENSER ......................................................................................................68
10.6  COOLING CIRCUIT WITH DOUBLE COMPRESSOR AND WATER-COOLED CONDENSER ......................................................................................69
10.7  TWO SOURCES WATER CIRCUIT WITH CHILLED WATER CIRCUITS ..............................................................................................................................70
10.8  TWO SOURCES COOLING CIRCUIT WITH SINGLE COMPRESSOR AND REMOTE CONDENSER .........................................................................71
10.9  TWO SOURCES COOLING CIRCUIT WITH SINGLE COMPRESSOR AND WATER-COOLED CONDENSER ..........................................................72
10.10  TWO SOURCES COOLING CIRCUIT WITH DOUBLE COMPRESSOR AND REMOTE CONDENSER .......................................................................73
10.11  TWO SOURCES COOLING CIRCUIT WITH DOUBLE COMPRESSOR AND WATER-COOLED CONDENSER .......................................................74
10.12  COOLING CIRCUIT WITH FREE COOLING AND SINGLE COMPRESSOR ......................................................................................................................75
10.13  COOLING CIRCUIT WITH FREE COOLING AND DOUBLE COMPRESSOR ...................................................................................................................76
11  ELECTRICAL CONNECTIONS .............................................................................................................................................. 77
11.1  RS485 SERIAL COMMUNICATION BOARD CONNECTION (Modbus RTU - BACnet MS/TP) ................................................................................78
11.2  ETHERNET RJ45 PORT CONNECTION (Modbus TCP - BACnet IP - Web Server) .....................................................................................................79
11.3  CANbus LAN CONNECTION (ACCESSORY) ......................................................................................................................................................................... 80
11.4  REMOTE CONTROL TERMINAL CONNECTION (ACCESSORY) .......................................................................................................................................81
11.5  WALL-MOUNTED TEMPERATURE AND HUMIDITY PROBE CONNECTION (ACCESSORY) ...................................................................................82
11.6  DUCTED TEMPERATURE AND HUMIDITY PROBE CONNECTION (ACCESSORY) ....................................................................................................83
11.7  CONNECTION OF THE SMOKE AND FLAME DETECTORS SUPPLIED (ACCESSORY)..............................................................................................84
11.8  WATER DETECTION PROBE CONNECTION (ACCESSORY) ..............................................................................................................................................85
11.9  CONNECTION OF FREE COOLING PLENUM MOTORISED DAMPER ACTUATORS (ACCESSORY) ......................................................................86
11.10  AIR-COOLED CONDENSER POWER SUPPLY AND REGULATION CONNECTION (ACCESSORY) .........................................................................87
12  ROUTINE AND SPECIAL MAINTENANCE ........................................................................................................................... 88
12.1  ROUTINE MAINTENANCE ..........................................................................................................................................................................................................89
12.2  SPECIAL MAINTENANCE ...........................................................................................................................................................................................................92
12.3  MAINTENANCE OF TMC AIR-COOLED CONDENSERS .....................................................................................................................................................98
13  DEACTIVATION, DISMANTLING AND DISPOSAL ........................................................................................................... 100
13.1  DISPOSAL OF MATERIALS CONTAINED IN UNITS ..........................................................................................................................................................100
14  APPENDIX 1: RECOMMENDED EQUIPMENT .................................................................................................................. 102
15  APPENDIX 2: PRELIMINARY CHECKS AND FIRST START-UP ......................................................................................... 103
15.1  PRELIMINARY CHECKS ............................................................................................................................................................................................................103
15.2  FIRST START-UP ......................................................................................................................................................................................................................... 107
16  APPENDIX 3: FAULT DIAGNOSIS  .................................................................................................................................... 110
16.1  PROBLEMS WITH VENTILATION ........................................................................................................................................................................................... 111
16.2  PROBLEMS WITH DIRECT EXPANSION COOLING CIRCUIT .........................................................................................................................................112
16.3  PROBLEMS WITH CHILLED WATER CIRCUIT .....................................................................................................................................................................115
16.4  PROBLEMS WITH HEATING SECTION .................................................................................................................................................................................116
16.5  PROBLEMS WITH HUMIDIFICATION ................................................................................................................................................................................... 117
17 NOTES ............................................................................................................................................................................... 120
EC DECLARATION OF CONFORMITY ........................................................................................................................................... 123
TEST CERTIFICATE ........................................................................................................................................................................ 123










