SYSTEMP – Installation Operation Manual (IOM SYSTEMP rev.N)
Table Of Contents
- WARRANTY CONDITIONS
- 1 DESCRIPTION OF UNITS AND OPERATING LIMITS
- 2 TRANSPORTATION, POSITIONING AND INSTALLATION PROCEDURES
- 3 PLENUMS, VENTILATED PLENUMS AND DUCT SECTIONS (ACCESSORY)
- 4 FREE COOLING PLENUM (ACCESSORY)
- 5 ADJUSTABLE AND VENTILATED PLINTHS (ACCESSORY)
- 6 TMC AIR-COOLED CONDENSER PLACEMENT AND INSTALLATION
- 7 CONNECTION OF CONDENSATE DISCHARGE AND HUMIDIFIER
- 8 WATER CIRCUIT CONNECTIONS
- 9 COOLING CONNECTIONS
- 9.1 ROUTING OF THE COOLING CIRCUIT PIPES
- 9.2 COOLING CIRCUIT SIZING
- 9.3 COOLING CIRCUIT INSTALLATION
- 9.4 UNIT COOLING PIPE CONNECTION
- 9.5 AIR-COOLED CONDENSER CONNECTION
- 9.6 COOLING CIRCUIT VACUUM DRYING OPERATIONS
- 9.7 CHARGING THE COOLING CIRCUIT
- 9.8 PRECAUTIONS
- 9.9 LUBRICATING OIL FILLING IN THE CIRCUIT
- 9.10 TMC CONDENSER PRESSURE REGULATOR (ACCESSORY)
- 9.11 CHECKING THE REFRIGERANT LOAD AND COOLING CIRCUIT OPERATION
- 9.12 PRECAUTIONS AGAINST REFRIGERANT LEAKS
- 9.13 CHECKING THE MAXIMUM CONCENTRATION OF REFRIGERANT
- 10 EXAMPLES OF WATER AND COOLING CIRCUITS
- 10.1 EXAMPLE OF CHILLED WATER CIRCUIT
- 10.2 TMC AIR-COOLED CONDENSER COOLING CIRCUIT
- 10.3 COOLING CIRCUIT WITH SINGLE COMPRESSOR AND REMOTE CONDENSER
- 10.4 COOLING CIRCUIT WITH SINGLE COMPRESSOR AND WATER-COOLED CONDENSER
- 10.5 COOLING CIRCUIT WITH DOUBLE COMPRESSOR AND REMOTE CONDENSER
- 10.6 COOLING CIRCUIT WITH DOUBLE COMPRESSOR AND WATER-COOLED CONDENSER
- 10.7 TWO SOURCES WATER CIRCUIT WITH CHILLED WATER CIRCUITS
- 10.8 TWO SOURCES COOLING CIRCUIT WITH SINGLE COMPRESSOR AND REMOTE CONDENSER
- 10.9 TWO SOURCES COOLING CIRCUIT WITH SINGLE COMPRESSOR AND WATER-COOLED CONDENSER
- 10.10 TWO SOURCES COOLING CIRCUIT WITH DOUBLE COMPRESSOR AND REMOTE CONDENSER
- 10.11 TWO SOURCES COOLING CIRCUIT WITH DOUBLE COMPRESSOR AND WATER-COOLED CONDENSER
- 10.12 COOLING CIRCUIT WITH FREE COOLING AND SINGLE COMPRESSOR
- 10.13 COOLING CIRCUIT WITH FREE COOLING AND DOUBLE COMPRESSOR
- 11 ELECTRICAL CONNECTIONS
- 11.1 RS485 SERIAL COMMUNICATION BOARD CONNECTION (Modbus RTU - BACnet MS/TP)
- 11.2 ETHERNET RJ45 PORT CONNECTION (Modbus TCP - BACnet IP - Web Server)
- 11.3 CANbus LAN CONNECTION (ACCESSORY)
- 11.4 REMOTE CONTROL TERMINAL CONNECTION (ACCESSORY)
- 11.5 WALL-MOUNTED TEMPERATURE AND HUMIDITY PROBE CONNECTION (ACCESSORY)
- 11.6 DUCTED TEMPERATURE AND HUMIDITY PROBE CONNECTION (ACCESSORY)
- 11.7 CONNECTION OF THE SMOKE AND FLAME DETECTORS SUPPLIED (ACCESSORY)
- 11.8 WATER DETECTION PROBE CONNECTION (ACCESSORY)
- 11.9 CONNECTION OF FREE COOLING PLENUM MOTORISED DAMPER ACTUATORS (ACCESSORY)
- 11.10 AIR-COOLED CONDENSER POWER SUPPLY AND REGULATION CONNECTION (ACCESSORY)
- 12 ROUTINE AND SPECIAL MAINTENANCE
- 13 DEACTIVATION, DISMANTLING AND DISPOSAL
- 14 APPENDIX 1: RECOMMENDED EQUIPMENT
- 15 APPENDIX 2: PRELIMINARY CHECKS AND FIRST START-UP
- 16 APPENDIX 3: FAULT DIAGNOSIS
- 17 NOTES
4
CONTENTS
WARRANTY CONDITIONS ................................................................................................................................................................ 6
WARRANTY RESTRICTIONS ............................................................................................................................................................. 7
SAFETY INSTRUCTIONS ................................................................................................................................................................... 8
RESIDUAL RISK ................................................................................................................................................................................. 9
1 DESCRIPTION OF UNITS AND OPERATING LIMITS .......................................................................................................... 10
1.1 P SERIES, G SERIES AND R SERIES UNITS .............................................................................................................................................................................10
1.2 TMC SERIES UNIT .........................................................................................................................................................................................................................10
1.3 OPERATING LIMITS ......................................................................................................................................................................................................................11
1.4 CONFIGURATION EXAMPLES...................................................................................................................................................................................................12
2 TRANSPORTATION, POSITIONING AND INSTALLATION PROCEDURES ......................................................................... 16
2.1 OVERALL WEIGHT AND CLEARANCES FOR ROUTINE MAINTENANCE ......................................................................................................................16
2.2 TRANSPORT, HANDLING AND POSITIONING OF THE UNIT ..........................................................................................................................................20
2.3 UNIT POSITIONING .....................................................................................................................................................................................................................22
3 PLENUMS, VENTILATED PLENUMS AND DUCT SECTIONS (ACCESSORY) ...................................................................... 24
3.1 PLENUM AND DUCT SECTION DIMENSIONS ..................................................................................................................................................................... 24
3.2 INSTALLATION OF PLENUMS AND DUCT SECTIONS ABOVE THE UNIT ....................................................................................................................25
3.3 INSTALLATION OF PLENUMS AND VENTILATED PLENUMS (G SERIES UNIT) UNDER THE UNIT .......................................................................26
4 FREE COOLING PLENUM (ACCESSORY) ............................................................................................................................ 27
4.1 FREE COOLING PLENUM DIMENSIONS ................................................................................................................................................................................27
4.2 MOUNTING FREE COOLING PLENUMS ................................................................................................................................................................................28
5 ADJUSTABLE AND VENTILATED PLINTHS (ACCESSORY) ................................................................................................ 31
5.1 PLINTH DIMENSIONS .................................................................................................................................................................................................................31
5.2 ADJUSTABLE PLINTH ASSEMBLY ............................................................................................................................................................................................33
5.3 ADJUSTABLE PLINTH HEIGHT DEFINITION AND ADJUSTMENT ..................................................................................................................................34
5.4 INSTALLATION OF ADJUSTABLE AND VENTILATED PLINTHS ON FINISHED FLOOR SURFACE .........................................................................35
6 TMC AIR-COOLED CONDENSER PLACEMENT AND INSTALLATION ................................................................................ 36
6.1 DIMENSIONS FOR INSTALLATION AND CLEARANCES ....................................................................................................................................................36
6.2 TMC AIR-COOLED CONDENSER INSTALLATION ...............................................................................................................................................................37
7 CONNECTION OF CONDENSATE DISCHARGE AND HUMIDIFIER .................................................................................... 38
7.1 CONNECTION OF CONDENSATE DISCHARGE AND HUMIDIFIER ................................................................................................................................38
7.2 CONDENSATE BOOSTER PUMP CONNECTION (ACCESSORY) ...................................................................................................................................... 39
8 WATER CIRCUIT CONNECTIONS ........................................................................................................................................ 40
8.1 CHILLED WATER CIRCUITS CONNECTION ...........................................................................................................................................................................40
8.2 CHILLED WATER CIRCUITS CONNECTION - TWO SOURCES DESIGN .........................................................................................................................42
8.3 CHILLED WATER CIRCUITS CONNECTION - FREE COOLING DESIGN .........................................................................................................................43
8.4 WATER-COOLED CONDENSER WATER CIRCUITS CONNECTION (ACCESSORY)......................................................................................................44
8.5 CONNECTION OF THE INTERNAL SUBMERGED ELECTRODE HUMIDIFIER (ACCESSORY) ..................................................................................46
9 COOLING CONNECTIONS .................................................................................................................................................. 48
9.1 ROUTING OF THE COOLING CIRCUIT PIPES ........................................................................................................................................................................48
9.2 COOLING CIRCUIT SIZING ........................................................................................................................................................................................................51
9.3 COOLING CIRCUIT INSTALLATION .........................................................................................................................................................................................53
9.4 UNIT COOLING PIPE CONNECTION ....................................................................................................................................................................................... 53
9.5 AIR-COOLED CONDENSER CONNECTION ........................................................................................................................................................................... 54
9.6 COOLING CIRCUIT VACUUM DRYING OPERATIONS ........................................................................................................................................................56
9.7 CHARGING THE COOLING CIRCUIT .......................................................................................................................................................................................57
9.8 PRECAUTIONS ...............................................................................................................................................................................................................................57
9.9 LUBRICATING OIL FILLING IN THE CIRCUIT .........................................................................................................................................................................59
9.10 TMC CONDENSER PRESSURE REGULATOR (ACCESSORY) .............................................................................................................................................62
9.11 CHECKING THE REFRIGERANT LOAD AND COOLING CIRCUIT OPERATION ............................................................................................................63
9.12 PRECAUTIONS AGAINST REFRIGERANT LEAKS .................................................................................................................................................................64
9.13 CHECKING THE MAXIMUM CONCENTRATION OF REFRIGERANT ...............................................................................................................................64