SYSTEMP – Installation Operation Manual (IOM SYSTEMP rev.N)
Table Of Contents
- WARRANTY CONDITIONS
- 1 DESCRIPTION OF UNITS AND OPERATING LIMITS
- 2 TRANSPORTATION, POSITIONING AND INSTALLATION PROCEDURES
- 3 PLENUMS, VENTILATED PLENUMS AND DUCT SECTIONS (ACCESSORY)
- 4 FREE COOLING PLENUM (ACCESSORY)
- 5 ADJUSTABLE AND VENTILATED PLINTHS (ACCESSORY)
- 6 TMC AIR-COOLED CONDENSER PLACEMENT AND INSTALLATION
- 7 CONNECTION OF CONDENSATE DISCHARGE AND HUMIDIFIER
- 8 WATER CIRCUIT CONNECTIONS
- 9 COOLING CONNECTIONS
- 9.1 ROUTING OF THE COOLING CIRCUIT PIPES
- 9.2 COOLING CIRCUIT SIZING
- 9.3 COOLING CIRCUIT INSTALLATION
- 9.4 UNIT COOLING PIPE CONNECTION
- 9.5 AIR-COOLED CONDENSER CONNECTION
- 9.6 COOLING CIRCUIT VACUUM DRYING OPERATIONS
- 9.7 CHARGING THE COOLING CIRCUIT
- 9.8 PRECAUTIONS
- 9.9 LUBRICATING OIL FILLING IN THE CIRCUIT
- 9.10 TMC CONDENSER PRESSURE REGULATOR (ACCESSORY)
- 9.11 CHECKING THE REFRIGERANT LOAD AND COOLING CIRCUIT OPERATION
- 9.12 PRECAUTIONS AGAINST REFRIGERANT LEAKS
- 9.13 CHECKING THE MAXIMUM CONCENTRATION OF REFRIGERANT
- 10 EXAMPLES OF WATER AND COOLING CIRCUITS
- 10.1 EXAMPLE OF CHILLED WATER CIRCUIT
- 10.2 TMC AIR-COOLED CONDENSER COOLING CIRCUIT
- 10.3 COOLING CIRCUIT WITH SINGLE COMPRESSOR AND REMOTE CONDENSER
- 10.4 COOLING CIRCUIT WITH SINGLE COMPRESSOR AND WATER-COOLED CONDENSER
- 10.5 COOLING CIRCUIT WITH DOUBLE COMPRESSOR AND REMOTE CONDENSER
- 10.6 COOLING CIRCUIT WITH DOUBLE COMPRESSOR AND WATER-COOLED CONDENSER
- 10.7 TWO SOURCES WATER CIRCUIT WITH CHILLED WATER CIRCUITS
- 10.8 TWO SOURCES COOLING CIRCUIT WITH SINGLE COMPRESSOR AND REMOTE CONDENSER
- 10.9 TWO SOURCES COOLING CIRCUIT WITH SINGLE COMPRESSOR AND WATER-COOLED CONDENSER
- 10.10 TWO SOURCES COOLING CIRCUIT WITH DOUBLE COMPRESSOR AND REMOTE CONDENSER
- 10.11 TWO SOURCES COOLING CIRCUIT WITH DOUBLE COMPRESSOR AND WATER-COOLED CONDENSER
- 10.12 COOLING CIRCUIT WITH FREE COOLING AND SINGLE COMPRESSOR
- 10.13 COOLING CIRCUIT WITH FREE COOLING AND DOUBLE COMPRESSOR
- 11 ELECTRICAL CONNECTIONS
- 11.1 RS485 SERIAL COMMUNICATION BOARD CONNECTION (Modbus RTU - BACnet MS/TP)
- 11.2 ETHERNET RJ45 PORT CONNECTION (Modbus TCP - BACnet IP - Web Server)
- 11.3 CANbus LAN CONNECTION (ACCESSORY)
- 11.4 REMOTE CONTROL TERMINAL CONNECTION (ACCESSORY)
- 11.5 WALL-MOUNTED TEMPERATURE AND HUMIDITY PROBE CONNECTION (ACCESSORY)
- 11.6 DUCTED TEMPERATURE AND HUMIDITY PROBE CONNECTION (ACCESSORY)
- 11.7 CONNECTION OF THE SMOKE AND FLAME DETECTORS SUPPLIED (ACCESSORY)
- 11.8 WATER DETECTION PROBE CONNECTION (ACCESSORY)
- 11.9 CONNECTION OF FREE COOLING PLENUM MOTORISED DAMPER ACTUATORS (ACCESSORY)
- 11.10 AIR-COOLED CONDENSER POWER SUPPLY AND REGULATION CONNECTION (ACCESSORY)
- 12 ROUTINE AND SPECIAL MAINTENANCE
- 13 DEACTIVATION, DISMANTLING AND DISPOSAL
- 14 APPENDIX 1: RECOMMENDED EQUIPMENT
- 15 APPENDIX 2: PRELIMINARY CHECKS AND FIRST START-UP
- 16 APPENDIX 3: FAULT DIAGNOSIS
- 17 NOTES
9
RESIDUAL RISK
Transport, positioning and installation
Area Hazard Risk Preventive measures PPE
Near product
Faulty lifting system that
causes falls
Bruising, trauma
Keep a safe distance from the
hazardous area while handling
the unit
S1P shoes
Cut-resistant gloves
Safety helmet
Unstable or unsuitable
support that causes
overturning
Bruising, trauma
Make sure the product has a
suitable support for its weight,
and that it is stable and level
S1P shoes
Cut-resistant gloves
Safety helmet
Accidental impact with
damage and leaking
refrigerant
Burns, formation of
vapours
Keep a safe distance from the
hazardous area while handling
the unit
S1P shoes
Cut-resistant gloves
Protective goggles
Respirator
Start-up, use, routine and special maintenance and dismantling
Area Hazard Risk Preventive measures PPE
Near product
Suction and subsequent
expulsion from fan
of objects, dust and
substances present in
the installation area
Bruising, trauma, dust
inhalation
Clean the product installation
area and check for the presence
of foreign objects in the fan
before starting the product
S1P shoes
Cut-resistant gloves
Safety helmet
Protective goggles
Respirator
Fire following welds on
water circuit/
Burns, formation of
vapours
Clean the product installation
area and check for the presence
of foreign objects before
welding
S1P shoes
Welding gloves
Protective goggles
Respirator
Projection of refrigerant
from safety valve
Burns, formation of
vapours, contact of oil
with skin and eyes
Do not stand near the safety
valve (when present)
S1P shoes
Protective gloves
Protective goggles
Respirator
In contact with
the product
Short circuit; incorrect
sizing of the power
cables or main switch
Electric shock, re,
formation of vapours
Check the xing cables in the
terminals, accurately select the
power cables and main switch
S1P shoes
Insulating gloves
Protective goggles
Respirator
No ground connection Electric shock
Remain electrically isolated from
the ground
S1P shoes
Insulating gloves
Contact with hot
surfaces
Burns
Avoid contact and insulate the
piping
S1P shoes
Protective gloves
Condensation on the
cooling pipes, if not
insulated
Electric shock, slipping Insulate the piping
S1P shoes
Insulating gloves
Contact with sharp or
moving surfaces
Cuts, abrasions, bruising
Disconnect the power supply
to the product and wait for the
moving parts to stop
S1P shoes
Cut-resistant gloves
Safety helmet
Protective goggles
Oil leaks
Contact of oil with skin
and eyes.
Avoid contact
S1P shoes
Protective gloves
Protective goggles