SYSTEMP – Installation Operation Manual (IOM SYSTEMP rev.N)
Table Of Contents
- WARRANTY CONDITIONS
- 1 DESCRIPTION OF UNITS AND OPERATING LIMITS
- 2 TRANSPORTATION, POSITIONING AND INSTALLATION PROCEDURES
- 3 PLENUMS, VENTILATED PLENUMS AND DUCT SECTIONS (ACCESSORY)
- 4 FREE COOLING PLENUM (ACCESSORY)
- 5 ADJUSTABLE AND VENTILATED PLINTHS (ACCESSORY)
- 6 TMC AIR-COOLED CONDENSER PLACEMENT AND INSTALLATION
- 7 CONNECTION OF CONDENSATE DISCHARGE AND HUMIDIFIER
- 8 WATER CIRCUIT CONNECTIONS
- 9 COOLING CONNECTIONS
- 9.1 ROUTING OF THE COOLING CIRCUIT PIPES
- 9.2 COOLING CIRCUIT SIZING
- 9.3 COOLING CIRCUIT INSTALLATION
- 9.4 UNIT COOLING PIPE CONNECTION
- 9.5 AIR-COOLED CONDENSER CONNECTION
- 9.6 COOLING CIRCUIT VACUUM DRYING OPERATIONS
- 9.7 CHARGING THE COOLING CIRCUIT
- 9.8 PRECAUTIONS
- 9.9 LUBRICATING OIL FILLING IN THE CIRCUIT
- 9.10 TMC CONDENSER PRESSURE REGULATOR (ACCESSORY)
- 9.11 CHECKING THE REFRIGERANT LOAD AND COOLING CIRCUIT OPERATION
- 9.12 PRECAUTIONS AGAINST REFRIGERANT LEAKS
- 9.13 CHECKING THE MAXIMUM CONCENTRATION OF REFRIGERANT
- 10 EXAMPLES OF WATER AND COOLING CIRCUITS
- 10.1 EXAMPLE OF CHILLED WATER CIRCUIT
- 10.2 TMC AIR-COOLED CONDENSER COOLING CIRCUIT
- 10.3 COOLING CIRCUIT WITH SINGLE COMPRESSOR AND REMOTE CONDENSER
- 10.4 COOLING CIRCUIT WITH SINGLE COMPRESSOR AND WATER-COOLED CONDENSER
- 10.5 COOLING CIRCUIT WITH DOUBLE COMPRESSOR AND REMOTE CONDENSER
- 10.6 COOLING CIRCUIT WITH DOUBLE COMPRESSOR AND WATER-COOLED CONDENSER
- 10.7 TWO SOURCES WATER CIRCUIT WITH CHILLED WATER CIRCUITS
- 10.8 TWO SOURCES COOLING CIRCUIT WITH SINGLE COMPRESSOR AND REMOTE CONDENSER
- 10.9 TWO SOURCES COOLING CIRCUIT WITH SINGLE COMPRESSOR AND WATER-COOLED CONDENSER
- 10.10 TWO SOURCES COOLING CIRCUIT WITH DOUBLE COMPRESSOR AND REMOTE CONDENSER
- 10.11 TWO SOURCES COOLING CIRCUIT WITH DOUBLE COMPRESSOR AND WATER-COOLED CONDENSER
- 10.12 COOLING CIRCUIT WITH FREE COOLING AND SINGLE COMPRESSOR
- 10.13 COOLING CIRCUIT WITH FREE COOLING AND DOUBLE COMPRESSOR
- 11 ELECTRICAL CONNECTIONS
- 11.1 RS485 SERIAL COMMUNICATION BOARD CONNECTION (Modbus RTU - BACnet MS/TP)
- 11.2 ETHERNET RJ45 PORT CONNECTION (Modbus TCP - BACnet IP - Web Server)
- 11.3 CANbus LAN CONNECTION (ACCESSORY)
- 11.4 REMOTE CONTROL TERMINAL CONNECTION (ACCESSORY)
- 11.5 WALL-MOUNTED TEMPERATURE AND HUMIDITY PROBE CONNECTION (ACCESSORY)
- 11.6 DUCTED TEMPERATURE AND HUMIDITY PROBE CONNECTION (ACCESSORY)
- 11.7 CONNECTION OF THE SMOKE AND FLAME DETECTORS SUPPLIED (ACCESSORY)
- 11.8 WATER DETECTION PROBE CONNECTION (ACCESSORY)
- 11.9 CONNECTION OF FREE COOLING PLENUM MOTORISED DAMPER ACTUATORS (ACCESSORY)
- 11.10 AIR-COOLED CONDENSER POWER SUPPLY AND REGULATION CONNECTION (ACCESSORY)
- 12 ROUTINE AND SPECIAL MAINTENANCE
- 13 DEACTIVATION, DISMANTLING AND DISPOSAL
- 14 APPENDIX 1: RECOMMENDED EQUIPMENT
- 15 APPENDIX 2: PRELIMINARY CHECKS AND FIRST START-UP
- 16 APPENDIX 3: FAULT DIAGNOSIS
- 17 NOTES
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9.2 COOLING CIRCUIT SIZING
9.2.1 TYPES OF PIPING TO BE USED
The pipes must be made of copper that is suitable for direct expansion cooling circuits as required by standard EN 12735-1.
Annealed copper coils may be used (diameters up to 7/8"), as well as hard-drawn copper bars.
In conformity with the EN14276-1 and EN14276-2 standards, the minimum recommend thickness for gas supply line piping,
in particular where there are curves, for air condensed units using R410a refrigerant, it must be equal to values present in the table
attached here below.
Copper pipe specications
External diameter Ø Minimum pipe thickness Minimum curvature radius
De t r
Inches mm mm mm
3/8'' 10 0.8 20
1/2'' 12 0.8 20
5/8'' 16 1 26
3/4'' 18 1 27
7/8'' 22 1 66
1-1/8'' 28 1.2 100
9.2.2 CALCULATION OF THE EQUIVALENT PIPE LENGTH
For correctly sizing the unit cooling lines it is necessary to calculate the equivalent length of refrigerant piping. When re-
ferring to equivalent length it means the linear length of the pipes coupled to the equivalent lengths of additional elements of the
circuit, such as curves, therefore, the formula for calculation is as follows:
TOTAL EQUIVALENT LENGTH (m) = LINEAR LENGTH OF PIPE SECTIONS (m) + EQUIVALENT
LENGTHS OF CIRCUIT COMPONENTS (m)
The following table includes equivalent length of the most common components of a cooling line:
Equivalent lengths of the cooling circuit components
External diameter Ø
Curve
45°
Curve
90°
Elbow
90°
Curve
180°
T-
Fitting
Inches mm m
3/8'' 10 0.24 0.26 0.39 0.50 0.56
1/2'' 12 0.26 0.28 0.43 0.54 0.61
5/8'' 16 0.27 0.31 0.46 0.62 0.76
3/4'' 18 0.30 0.40 0.58 0.80 0.92
7/8'' 22 0.35 0.46 0.70 0.92 1.10
1-1/8'' 28 0.45 0.55 0.82 1.10 1.38