SYSTEMP – Installation Operation Manual (IOM SYSTEMP rev.N)
Table Of Contents
- WARRANTY CONDITIONS
- 1 DESCRIPTION OF UNITS AND OPERATING LIMITS
- 2 TRANSPORTATION, POSITIONING AND INSTALLATION PROCEDURES
- 3 PLENUMS, VENTILATED PLENUMS AND DUCT SECTIONS (ACCESSORY)
- 4 FREE COOLING PLENUM (ACCESSORY)
- 5 ADJUSTABLE AND VENTILATED PLINTHS (ACCESSORY)
- 6 TMC AIR-COOLED CONDENSER PLACEMENT AND INSTALLATION
- 7 CONNECTION OF CONDENSATE DISCHARGE AND HUMIDIFIER
- 8 WATER CIRCUIT CONNECTIONS
- 9 COOLING CONNECTIONS
- 9.1 ROUTING OF THE COOLING CIRCUIT PIPES
- 9.2 COOLING CIRCUIT SIZING
- 9.3 COOLING CIRCUIT INSTALLATION
- 9.4 UNIT COOLING PIPE CONNECTION
- 9.5 AIR-COOLED CONDENSER CONNECTION
- 9.6 COOLING CIRCUIT VACUUM DRYING OPERATIONS
- 9.7 CHARGING THE COOLING CIRCUIT
- 9.8 PRECAUTIONS
- 9.9 LUBRICATING OIL FILLING IN THE CIRCUIT
- 9.10 TMC CONDENSER PRESSURE REGULATOR (ACCESSORY)
- 9.11 CHECKING THE REFRIGERANT LOAD AND COOLING CIRCUIT OPERATION
- 9.12 PRECAUTIONS AGAINST REFRIGERANT LEAKS
- 9.13 CHECKING THE MAXIMUM CONCENTRATION OF REFRIGERANT
- 10 EXAMPLES OF WATER AND COOLING CIRCUITS
- 10.1 EXAMPLE OF CHILLED WATER CIRCUIT
- 10.2 TMC AIR-COOLED CONDENSER COOLING CIRCUIT
- 10.3 COOLING CIRCUIT WITH SINGLE COMPRESSOR AND REMOTE CONDENSER
- 10.4 COOLING CIRCUIT WITH SINGLE COMPRESSOR AND WATER-COOLED CONDENSER
- 10.5 COOLING CIRCUIT WITH DOUBLE COMPRESSOR AND REMOTE CONDENSER
- 10.6 COOLING CIRCUIT WITH DOUBLE COMPRESSOR AND WATER-COOLED CONDENSER
- 10.7 TWO SOURCES WATER CIRCUIT WITH CHILLED WATER CIRCUITS
- 10.8 TWO SOURCES COOLING CIRCUIT WITH SINGLE COMPRESSOR AND REMOTE CONDENSER
- 10.9 TWO SOURCES COOLING CIRCUIT WITH SINGLE COMPRESSOR AND WATER-COOLED CONDENSER
- 10.10 TWO SOURCES COOLING CIRCUIT WITH DOUBLE COMPRESSOR AND REMOTE CONDENSER
- 10.11 TWO SOURCES COOLING CIRCUIT WITH DOUBLE COMPRESSOR AND WATER-COOLED CONDENSER
- 10.12 COOLING CIRCUIT WITH FREE COOLING AND SINGLE COMPRESSOR
- 10.13 COOLING CIRCUIT WITH FREE COOLING AND DOUBLE COMPRESSOR
- 11 ELECTRICAL CONNECTIONS
- 11.1 RS485 SERIAL COMMUNICATION BOARD CONNECTION (Modbus RTU - BACnet MS/TP)
- 11.2 ETHERNET RJ45 PORT CONNECTION (Modbus TCP - BACnet IP - Web Server)
- 11.3 CANbus LAN CONNECTION (ACCESSORY)
- 11.4 REMOTE CONTROL TERMINAL CONNECTION (ACCESSORY)
- 11.5 WALL-MOUNTED TEMPERATURE AND HUMIDITY PROBE CONNECTION (ACCESSORY)
- 11.6 DUCTED TEMPERATURE AND HUMIDITY PROBE CONNECTION (ACCESSORY)
- 11.7 CONNECTION OF THE SMOKE AND FLAME DETECTORS SUPPLIED (ACCESSORY)
- 11.8 WATER DETECTION PROBE CONNECTION (ACCESSORY)
- 11.9 CONNECTION OF FREE COOLING PLENUM MOTORISED DAMPER ACTUATORS (ACCESSORY)
- 11.10 AIR-COOLED CONDENSER POWER SUPPLY AND REGULATION CONNECTION (ACCESSORY)
- 12 ROUTINE AND SPECIAL MAINTENANCE
- 13 DEACTIVATION, DISMANTLING AND DISPOSAL
- 14 APPENDIX 1: RECOMMENDED EQUIPMENT
- 15 APPENDIX 2: PRELIMINARY CHECKS AND FIRST START-UP
- 16 APPENDIX 3: FAULT DIAGNOSIS
- 17 NOTES
47
8.5.2 SETTING UP THE SUBMERGED ELECTRODE HUMIDIFIER WATER CIRCUITS
The submerged electrode humidier's supply line shall have the features set out in the table below:
A Shut-o cock
B Mechanical lter
Humidier water supply line
To ensure that circuit pipes are installed correctly, we recommend you follow the instructions below:
• A shut-o cock must be installed on the water supply pipe (A).
• A 50 μ mechanical lter must be installed on the supply line (B).
• The water pressure must range between 1-8 bar (100 and 800 kPa).
• The water temperature must range between 1 and 40 °C.
• The instantaneous water ow rate must not be lower than the nominal ow rate of the supply solenoid valve (0.6 - 1.2 l/min)
• Do not treat with softeners or demineralisation plants.
Once installation is complete, bleed the supply pipe for approximately 30 minutes, channelling the water directly to the
drain pipe without letting it enter the humidier. This will eliminate any waste or processing substances that could block the lling
valve and/or create foam during boiling.
8.5.3 CHEMICAL/PHYSICAL CHARACTERISTICS OF THE WATER SUPPLY
The correct functioning of the humidier mainly derives from the chemical/physical characteristics of the supply water.
There is no reliable relationship between water hardness and conductivity and between conductivity and cylinder production!
The cylinder supplied as standard with the units is suitable for water with a specic conductivity at 20 °C between 350 and
750 µS/cm (MEDIUM conductivity). If the characteristics of the humidier feed water do not comply with this type of water, it is
possible to consider replacing the standard cylinder with special cylinders suitable for the following conditions:
1) Cylinders for LOW conductivity: Suitable for water with a specic conductivity at 20 °C between 75 and 350 μS/cm.
2) Cylinders for HIGH conductivity: Suitable for water with a specic conductivity at 20 °C between 750 and 1250 μS/cm.
The following table shows the limit values for correct operation of the various types of cylinders available:
Limit values for feed water of immersed electrode humidiers
Values
Waters with low salt content Normal waters
Minimum Maximum Minimum Maximum
Hydrogen ion activity pH 7 8,5 7 8,5
Specic conductivity at 20 °C σ
R 20 °C
- µS/cm 75 350 350 1250
Total dissolved solids TDS - mg/l 70 325 325 1160
Fixed residue at 180 °C R
180
- mg/l 50 230 230 815
Total hardness mg/l CaCO
3
50* 160 100* 400
Temporary hardness mg/l CaCO
3
30** 100 60** 300
Iron + Manganese mg/l Fe + Mn 0 0,2 0 0,2
Chlorides ppm Cl 0 20 0 30
Silica mg/l SiO
2
0 20 0 20
Residual chloride mg/l Cl
2
0 0,2 0 0,2
Calcium Sulphate mg/l CaSO4 0 60 0 100
Metallic impurities, solvents, thinners, soaps, lubricants mg/l 0 0 0 0
* Not less than 200% of the chloride content in mg/l Cl - ** Not less than 300% of the chloride content in mg/l Cl
Do not treat with softeners or demineralisation plants!
Should the features of the humidier’s supply water not comply with the features of the special cylinders, alternative systems will need to
be assessed that cannot be integrated inside the unit, such as resistor or ultrasound humidiers
A
B