english Fcontrol FXDM Frequency inverter with integrated sine lter for 3 ~ fans Operating Instructions Keep for reference! Software version: D1333A from Version 2.37 L-BAL-E072-GB 1642 Index 008 Part.-No.
Operating Instructions Fcontrol – model series FXDM Content 1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 Structure of the operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 Exclusion of liability . . . . . . . . . . . . . . . . . .
Operating Instructions Fcontrol – model series FXDM 5.10 5.11 5.12 5.13 5.14 5.15 Voltage supply for external devices (+24V, GND) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Add-on module type Z-Modul-B Part-No. 380052 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connection of external Terminal type AXG-1A(E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digital inputs (D1, D2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Instructions Fcontrol – model series FXDM 9.9 Controller Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 9.9.1 9.9.2 9.9.3 9.9.4 9.9.5 9.9.6 9.9.7 53 53 53 54 54 55 55 55 56 58 58 59 59 9.9.8 9.9.9 9.9.10 9.9.11 PIN protection activate, PIN0010 . . . . . . . . . . Set protection activate, PIN 1234 . . . . . . . . . . Save user settings restore with PIN 9090 . . . . Sensor Alarm ON / OFF . . . . . . . . . . . . . . . .
Operating Instructions Fcontrol – model series FXDM 11 Diagnostics menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1 Current measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 91 12 Events / Fault signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.1 Display and query of events and malfunctions . . . .
Operating Instructions Fcontrol – model series FXDM 1 1.1 General notes General notes Structure of the operating instructions Before installation and start-up, read this manual carefully to ensure correct use! We emphasize that these operating instructions apply to specific units only, and are in no way valid for the complete system! Use these operating instructions to work safely with and on the device.
Operating Instructions Fcontrol – model series FXDM Safety instructions Attention! General hazardous area. Death or severe injury or significant property damage can occur if the corresponding precautions are not taken! Danger due to electric current Danger by dangerous, electric voltage! Death or severe injury can occur if the corresponding precautions are not taken! Information Important additional information and advice for user. 2.
Operating Instructions Fcontrol – model series FXDM 2.6 Safety instructions Work on the device Information Mounting, electrical connection, and start-up operation may only be carried out by an electrical specialist in accordance with electrotechnical regulations (e.g. EN 50110 or EN 60204)! Danger due to electric current • It is generally forbidden to carry out work on electrical live parts. Protection class of the device when open is IP00! It is possible to touch hazardous voltages directly.
Operating Instructions Fcontrol – model series FXDM 2.9 Product overview Employment of external personnel Maintenance and service work are frequently carried out by external employees who often do not recognize the specific situations and the thus resulting dangers.These persons must be comprehensively informed about the hazards in their area of activity. You must monitor their working methods in order to intervene in good time if necessary. 3 3.
Operating Instructions Fcontrol – model series FXDM 3.5 3.6 3.7 Mounting Transport • • • • The device is packed ex factory to suit the transport method previously agreed. Always use the original packaging materials when transporting the device. Avoid shocks and impacts to the device during the transport. During manual handling the human lifting and carrying restrictions must be observed and adhered to.
Operating Instructions Fcontrol – model series FXDM 4.3 Mounting Fastening the device The type of fastening and the number of fastening points are dependent on the housing design. All the fastening points available must be used for safe fastening. Proceed as follows: Type FXDM2.5AM Fastening at 3 points 1 GM00006A_M 15.12.2015 3 2 " Drill fastening point “1”. " Screw in flat-head screw up to a distance of approx. 2 mm and mount the device. " Remove the terminal compartment cover.
Operating Instructions Fcontrol – model series FXDM Mounting Type FXDM5...18 (FXDM22) Fastening at 4 points 1 2 4 3 GM00005A_M 15.12.2015 " Drill fastening points “1” - “4”. " Fasten device with screws. Type FXDM32...50 (IP54 / IP65) Fastening at 8 points 1 2 5 6 8 7 GM00002A_M 15.12.2015 4 3 " Drill 8 fastening points. " Screw in fastening point screws “1” - “4” up to a distance of approx. 5 mm and mount the device. " Tighten fastening point screws “1” - “4”.
Operating Instructions Fcontrol – model series FXDM Mounting Type FXDM32...50 (IP20) Fastening at 4 points 2 1 GM00001A_M 15.12.2015 4 3 " Drill 4 fastening points. " Screw in screws “1” - “4” up to a distance of approx. 5 mm and mount the device. " Tighten fastening point screws “1” - “4”. 4.4 Cable inlet " Remove the terminal compartment cover. " Depending on the housing model cut off necessary cable inlets respectively to the cable diameter. Or alternative use cable inlet for cable glands.
Operating Instructions Fcontrol – model series FXDM Electrical installation Sheet metal housing IP54 IP20 1 2 3 1 2 3 4 Inlet mains connection (40 mm) Inlet motor connection (40 mm) Inlet control cables (20 mm) Inlet mains connection (32 mm) Inlet motor connection (32 mm) Ridges for connecting the control cables Cut-out for control cables in the cover Information • Cable glands can be used alternatively (not included in delivery).
Operating Instructions Fcontrol – model series FXDM • • • • • Electrical installation authorized persons using a key or special tool. Operating the device with the housing cover removed is prohibited because energized, exposed parts are present inside the device. Disregarding this regulation can lead to severe personal injury. The required protective earth connection is established using screws between the housing parts in metal terminal space covers and housing casings.
Operating Instructions Fcontrol – model series FXDM Electrical installation Possible cross sections of terminals for control section For all types Modulation rigid 0,25 - 1,5 mm2 flexible 0,25 - 1,5 mm2 Indication relays 0,08 - 2,5 mm2 0,08 - 2,5 mm2 2 0,14 - 1,5 mm2 MODBUS 5.3 0,14 - 1,5 mm EMC-compatible installation 5.3.1 Motor cable The applicable standard for interference emissions is EN 61000-6-3.
Operating Instructions Fcontrol – model series FXDM 5.4.2 Electrical installation Required quality attributes for the mains voltage Danger due to electric current The mains voltage must comply with the EN 50160 quality characteristics and the defined standard voltages in IEC 60038! 5.4.3 Leakage current, securely attached, ground wire double up to 10 mm² Danger due to electric current In accordance with the defined networks in DIN EN 60990, the device has a leakage current > 3.
Operating Instructions Fcontrol – model series FXDM Electrical installation Display during motor fault Motor fault Possibilities for re-starting after the drive has cooled down terminals “TB/TP” bridged by: • By switching the mains voltage off and then on again. • By simultaneously depressing the three keys: P, ▲, ▼(if a fault is indicated). • By digital input for remote (enable ON/OFF) or by Reset-input ( IO Setup - Digital Inputs).
Operating Instructions Fcontrol – model series FXDM 5.12 Electrical installation Connection of external Terminal type AXG-1A(E) An external terminal is required for starting-up and setting-up versions that do not have an integrated terminal. • Model AXG-1A, Part-No. 349034 for wall mounting • Model AXG-1AE, Part-No. 349008 for panel mounting The connection is made via a 4-strand line at the terminals of plug (D-, D+, GND and +24 V). e.g., telephone flex e.g. J-Y (St) Y 2x2x0.
Operating Instructions Fcontrol – model series FXDM Electrical installation general example for MODBUS device connection The data line must be connected from one device to the next. No other type of wiring is allowed! Always use only two wires of one lead (twisted pair) for the connection. Example for MODBUS connection Recommended wire types 1. CAT5 / CAT7 cables 2. J-Y (St) 2x2x0.6 (telephone wire) 3.
Operating Instructions Fcontrol – model series FXDM Electrical installation Default interface parameter Baudrate Bits Parity Stop bits Handshake = = = = = 19200 8 Even (None, exception of devices agriculture) 1 none Information If any matters are unclear, please contact our V-STE support department for control systems ventilation technology. The information sheet "Network structure of MODBUS" R-TIL08_01 contains detailed information about "MODBUS". 5.15.3 5.
Operating Instructions Fcontrol – model series FXDM 5.18 Electrical installation Manual Bypass-Switch type S-D-25 and S-D-50 As accessories are manual main switches with bypass function available. By switching OFF Frequency inverters necessary waiting period before renewed switching on amounts minimum 90 seconds! Switch position • |0 | = Switch OFF supply line (lockable) • |AUTO | = Operation Control • |100 % | = Operation Bypass (controller without supply) Technical data • Line voltage max.
Operating Instructions Fcontrol – model series FXDM 6 6.1 Controls and Menu Controls and Menu Multipurpose LC display and keyboard 2 3 4 5 6 7 8 9 10 1 11 12 19.02.2014 v_display_erklaerung_fcontrol.vsd 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.
Operating Instructions Fcontrol – model series FXDM 6.2 Menu operation Display after turning on the voltage supply. description for menu language English = “GB” (delivery status). Switch over between “Start” and *Actual value with Escape |Esc | . Example for mode 1.01 (speed controller). By pushing the P key one reaches the menu item “START”. P↓ ↑ ESC Motor OFF / ON ▲▼ One moves up and down within the menu group using the arrow keys. ▲▼ In the menu point “Language” display language can be selected.
Operating Instructions Fcontrol – model series FXDM 6.3 Controls and Menu Menu structure PIN 0010 STOP Service → → → → ← ← ← ← User ▼ ▲ Start ▼ ▲ Info Setting ▼ ▲ ▼ ▲ Events Base setup P↓ ↑ ESC P↓ ↑ ESC P↓ ↑ ESC P↓ ↑ ESC P↓ ↑ ESC PIN input Frequency Set Internal1 Motor fault Mode ▲▼ ▲▼ ▲▼ ▲▼ ▲▼ Language Set external1 Set Internal2 E1 Analog In Menu dependent on device type Selection of the menu group (e.g.
Operating Instructions Fcontrol – model series FXDM 7 7.1 Base setup Base setup Jumper for the input signal Jumper position factory setting for 0 - 10 V signal. For temperature sensors (TF..) or sensors with 4 - 20 mA bring the internal jumper for the external signal in the correct position. Caution- not under voltage! Observe the savety notices! When using “other sensors” bring the jumper in the correct position. The adjustment of the measuring range takes place in the Base setup of respective Mode.
Operating Instructions Fcontrol – model series FXDM 7.2 Base setup Select operation mode Information Simple installation is possible through the selection of the preprogrammed mode of operation. This determines the basic function of the device; factory setting 1.01 = Speed controller (activation via 0 - 10 V signal). The controller configuration is automatically carried out during selection of the application related mode of operation.
Operating Instructions Fcontrol – model series FXDM 8 8.1 Start-up Start-up Prerequisites for commissioning Attention! 1. You must mount and connect the device in accordance with the operating instructions. 2. Double check that all connections are correct. 3. The mains voltage must match the information on the rating plate. 4. The rated current on the rating plate will not be exceeded. 5. Make sure that no persons or objects are in the hazardous area. 8.
Operating Instructions Fcontrol – model series FXDM Start-up Switch Motor to ON in menu group “Start” 1 2 3 P 8.3 5 4 6 P ▲ Menu Mode 1.01 Start Info Setting Events Base setup Controller Setup OFF Motor 0.0 Hz Frequency 50.0 Hz Set Internal1 -0Motor fault 1.01 Mode OFF |1A | PIN ProtecA Function tion ---PIN input 0.0 A Motor current ----Set Internal2 -1Overtemperature 0 - 10 V OFF E1 Analog Set protecIn tion -2ext.
Operating Instructions Fcontrol – model series FXDM 9 9.1 9.1.1 Programming Programming Speed controller 1.01 ... 1.02 Base setup 1.01 Base setup Base setup Mode Factory setting Mode: 1.01 Mode E1 Analog In E2 Function E2 Analog In 9.1.2 E1 Analog In Selection: 0 - 20 mA, 4 - 20 mA, Bus (Inverting Factory setting: 0 - 10 V IO Setup) E2 Function (only for special applications) Analog input 2 “E2” factory set at “OFF”.
Operating Instructions Fcontrol – model series FXDM Programming Diagram setting signal and output frequency Fout [Hz] 50 n-min 10 Hz 45 n-max. = 50 Hz n-min 20 Hz n-max. = 45 Hz 40 35 30 25 20 n-min OFF 15 10 n-max. = 50 Hz Foff = 5 Hz 5 Fon = 6 Hz 0 0 0 1 2 10 2 4 20 Analog In 1 3 6 30 4 8 40 5 10 50 6 12 60 7 14 70 8 16 80 10 0...10 V 9 18 20 0...20 mA 90 100 0...100 % PWM 08.05.2012 v_fxdm_setsig_min_max.vsd Fout: Output frequency Analog In: Speed setting signal n-min: Min.
Operating Instructions Fcontrol – model series FXDM Programming Functional description Increase output frequency In order to gradually increase the output frequency, the signal at input “E1” is switched on via contact “C1”. The signal must be higher than set for “E1 Max.” (i.e. over 8 V). The output frequency is now increased depending on the duration of the signal applied and the increment setting “Touch function.step”.
Operating Instructions Fcontrol – model series FXDM 9.1.4 Programming Base setup 1.02 Menu group “Base setup” Base setup Base setup Mode Mode selection: 1.02 Mode Number steps Selection: 0, 1, 2, 3, 4, 5 Factory setting: 0 Number steps: 0 In the factory setting “0” (without steps) the output frequency can be set directly with the ▼ + ▲ keys ( setting in operation). Number steps Number steps: 1, 2, 3, 4, 5 The frequency value can be assigned to each step.
Operating Instructions Fcontrol – model series FXDM Programming Menu group “setting” (only when needed) Setting Setting Setting direct Setting Step Min. Speed Max. Speed L-BAL-E072-GB 1642 Index 008 “Base setup”) Setting direct (at Number steps: 0 If the setting is to be made during operation directly with the ▼ + ▲ keys, no setting is necessary here ( setting in operation 1.02 ). Setting range: Min. Speed - Max. Speed Factory setting: 50.0 Hz ( Max.
Operating Instructions Fcontrol – model series FXDM 9.1.5 Programming Setting in operation 1.02 After installation is completed, only the “Setting direct” or “Setting Step” setting is visible in the “Info” menu group. All other menus are protected by a PIN. Info Info Only “Setting direct” or “Setting Step” is visible. Setting direct “Base setup”) Setting direct (at Number steps: 0 Setting range: Min. Speed - Max. Speed Factory setting: 50.0 Hz ( Max.
Operating Instructions Fcontrol – model series FXDM 9.2 9.2.1 Programming Temperature control 2.01 ... 2.05 Basic setting 2.01 ... 2.05 Base setup Base setup Mode Mode selection e.g. 2.01 Mode E1 Analog In E1 Analog In In all group 2 operating modes (2.01, 2.02, 2.03, ....) “E1 analogue In” factory set to “TF” (measuring range -27...+75 °C). Alternative selection Sensor: “MTG120V” Aktive sensor with 0 - 10 V output ( jumper for input signal) and proportional measuring range: -10...+120 °C.
Operating Instructions Fcontrol – model series FXDM 9.2.2 Programming Settings for operation modes 2.01 ... 2.05 2.01 Temperature control simple 2.02 Temperature control depending on outdoor temperature (Special function: Sensor connection at “E2”, display and setting under “E1”). 2.03 Temperature control with pre-programmed additional functions (heating, shutter, temperature monitoring). 2.
Operating Instructions Fcontrol – model series FXDM 9.2.3 Programming Functional diagrams temperature control Example 1: Temperature control in factory setting “Cooling function” (Idealized principle diagram) nM 100 % Min. 0 % Max. = 100 % Min. 35 % Max. = 85 % 50 % Min. I 20 °C S 30 °C 10 K R 09.05.2007 v_tempcontrol_cool_nmotor.
Operating Instructions Fcontrol – model series FXDM 9.2.4 Programming Additional for mode 2.03 : Signal output 0 - 10 V The 0 - 10 V output signal can, e.g., be used for triggering a shutter or heating. Offset AnalogOut Offset AnalogOut The target value for this output is the target value (Setpoint) for the ventilation “offset” setting. Adjustment: range +/- 10 K relative to the active Setpoint. Example for triggering a shutter servomotor: At factory setting “0 K” = synchronous operation.
Operating Instructions Fcontrol – model series FXDM 9.2.5 Programming For mode 2.03 : Relay output for Heating or Cooling OffsetDigitalOut Offset Digital Out = Offset for relay output (“K2” is pre-programmed by the factory). The relay operating point deviates by the adjusted offset of the Setpoint of the ventilation (if relay “K2” not inverted, terminal “21”-“24” bridged). Setting range: -10.0...+10.0 K Factory setting: -1.0 K OffsetDigitalOut • “0.0 K” set, i.e.
Operating Instructions Fcontrol – model series FXDM 9.2.6 Programming For mode 2.03 Relay output for temperature monitoring If the set value for the “minimum alarm” is not reached or the set value for the “maximum alarm” is exceeded, a message is generated via the alarm symbol in the display. In addition, „Lmt E1 min“ is displayed alternately with the actual value for the minimum alarm and Lmt E1 max for the „Maximum alarm“. An external message follows via the factory-assigned“K1” relay.
Operating Instructions Fcontrol – model series FXDM 9.3 9.3.1 Programming Pressure control for condensers refrigeration 3.01 ... 3.04 Base setup 3.01 ... 3.04 Base setup Base setup Mode Mode selection e.g. 3.01 Mode E1 Analog In E1 Analog In For all Modes in Group 3 ( 3.01 , 3.02 , 3.03 , ...) “E1 Analog In” factory setting to “MBG-30I”. (measuring range 0...
Operating Instructions Fcontrol – model series FXDM 9.3.2 Programming Setting for operation modes 3.01 ... 3.04 3.01 Pressure control condensers, setting Setpoint in bar 3.02 Pressure control for condensers with input for refrigerant, Setpoint in °C 3.03 Two sensors for dual circuit condenser. Automatic regulation to the highest pressure (selection amplifier integrated) operation display: “Control value”, Setpoint in bar 3.
Operating Instructions Fcontrol – model series FXDM 9.3.3 Programming Functional diagrams pressure control condensers Functional diagram for Mode 3.01 and 3.03 (Idealized principle diagram) nM 100 % Min. 0 % Max. = 100 % 50 % Min. I 12 bar S 5 bar R 17 bar 09.05.2007 v_diagramm_301_303_bar.vsd nM Motor speed S Setpoint R Pband I Actual value Functional diagram for Mode 3.02 and 3.04 (Idealized principle diagram) nM Min. 0 % 100 % Max. = 100 % 50 % I 35 °C S 7K R 42 °C 09.05.
Operating Instructions Fcontrol – model series FXDM 9.4 9.4.1 Programming Pressure control airconditioning 4.01 ... 4.03 Base setup 4.01 ... 4.03 Base setup Base setup Mode Mode selection e.g. 4.01 Mode E1 Analog In E1 Analog In In all group 2 operating modes 4 ( 4.01 , 4.02 , 4.03 , ....) “E1 Analog In” factory setting “DSG200”. Selection sensor measuring range: “DSG 50”, “DSG100*”, “DSG200”, “DSG300*”, “DSG500”, “DSG1000”, “DSG2000”, “DSG4000”, “DSG6000 ” (* no standard type).
Operating Instructions Fcontrol – model series FXDM 9.4.2 Programming Setting for operation modes 4.01 ... 4.03 • 4.01 pressure control, setpoint in Pa • 4.02 and 4.03 Pressure control for ventilation systems setpoint depending on outdoor temperature Setting Setting Setpoint1 Setpoint 2 Pband Min. Speed Max. Speed Manual mode Speed manual L-BAL-E072-GB 1642 Index 008 Setpoint1 Setting range: in measuring range of sensor Factory setting: 100 Pa Setpoint 2 Setting “Setpoint 2” e.g.
Operating Instructions Fcontrol – model series FXDM Programming Additional menu item for mode 4.02 and 4.03 with outside-temperature dependent targetsetpoint. Outside-temperature dependent target-setpoint [Pa] S1 S2 An outside temperature compensation can be activated (sensor connection “E2” = “Analog In 2”) when being operated as a pressure regulation device. An optimal building climate, e.g., can be achieved through this.
Operating Instructions Fcontrol – model series FXDM Programming E1 Offset Sensor calibration with calibrated comparison device E1 Offset E2 Function E2 Function (only for special applications) • External setpoint = Function |1E | by external signal (0 - 10 V) instead of “Setpoint 0 - 100 % setting range 1”. 0 - 10 V • External manual operation via external signal (0 - 10 V) = Function |2E | Switch over between settings on the device and external manual operation via digital input ( IO Setup).
Operating Instructions Fcontrol – model series FXDM Programming Additional menu item for mode 5.02 with outside-temperature dependent target-setpoint Outside-temperature dependent target-setpoint Sollwert 1 [m3/h] Sollwert 2 [m3/h] An outside temperature compensation can be activated (sensor connection “E2” to “Analog In 2”) when being operated as a air volume regulation device. An optimal building climate, e.g., can be achieved through this.
Operating Instructions Fcontrol – model series FXDM E2 Function Programming E2 Function (only for special applications) • External setpoint = Function |1E | by external signal (0 - 10 V) instead of “Setpoint 1”. 0 - 10 V 0 - 100 % sensor measuring range. • External manual operation via external signal (0 - 10 V) = Function |2E | Switch over between settings on the device and external manual operation via digital input ( IO Setup). • Measurement value = function |7E | e.g.
Operating Instructions Fcontrol – model series FXDM 9.7 Programming Menu group Start Start Start Motor (Menu dependent on device type available) In this menu point the modulation for the motor can be switched on and off (ON / OFF). Factory setting to |OFF | , this prevents the system from inadvertently starting up before configuration is complete.
Operating Instructions Fcontrol – model series FXDM 9.8 Programming Menu group Info Menu group Info Info Info for mode speed controller 1.01 Inverter output frequency. Frequency Display of motor current (Metering precision approx. +/-10%) Motor current Input power display (display available depending on the software version) Input power Output power display (display available depending on the software version) Output power Set external1 Display of the currently active default signal.
Operating Instructions Fcontrol – model series FXDM Programming Output power display (display available depending on the software version) Output power Min. speed cut off 9.9 9.9.1 Momentarily status for minimum speed cut off “ON” = switch off, if Setpoint (+/- “Min. speed cut off”) is reached. “OFF” = no switch off that means operation with minimum rate of air.
Operating Instructions Fcontrol – model series FXDM 9.9.4 Programming Sensor Alarm ON / OFF Function only in controller mode ( 2.01 )! For “E1 Analog In” and if activated for sensor 2 “E2 Analog In”. In case of an interruption or short-circuit in the sensor conductor, or in case of measured values that lie outside of the device’s measurement range, a time-delayed fault indication takes place. With “Alarm Sensors” = “OFF” (factory setting).
Operating Instructions Fcontrol – model series FXDM 9.9.6 Minimum speed cut off Min. speed cut off This function is primarily significant for installation of the device as a pure P Controller in refrigeration and air-conditioning technology. For operation mode speed controller 1.01 without function! Msco = OFF (factory setting) If no “Min. speed” is adjusted, the fan stops with reaching the desired value. If “Min. speed” is adjusted (e.g. 20%), then no disconnection of the fan takes place. I.e.
Operating Instructions Fcontrol – model series FXDM Programming Fout [Hz] Analog Out [V] Example group 2 via 0 -10 V 8 x1 9 40 x 45 1. 4 10 Fout Standard 50 1 6 7 G2 ON = 50 % 25 2 Analog Out = 5A 2 Analog In 0...100 % 4 20 0 – 10 V Controller Slave 30 15 3 Analog In M 10 2 Signal 0...100 % 5A Analog Out 35 5 1 Controller Master Fout @ Analog Out = 5A nmin @ G2 = 20 % M G2 OFF = 45 % 1 5 16.05.2012 v_2nd_group_analog_out.
Operating Instructions Fcontrol – model series FXDM Group 4 ON value OFF Value Group4 nmin at Group4 Programming Group 4 ON value Switch-on value for Group4 Setting range: 0 - 100 % Factory setting: 85 % * OFF Value Group4 Switch-off value for group4 Setting range: 0 - 100 % Factory setting: 80 % * nmin at Group4 Minimum Value for Group4 Setting range: 0 - 100 % Factory setting: 40 % * As long as in IO Setup “K Function” not programmed display: |- - - - | * Higher settings must be selected for follo
Operating Instructions Fcontrol – model series FXDM 9.9.8 Programming Reverse action of the control function Val>Set=n+ For the effect of the regulation there are two functions: • ON for “Val > Set = n+” increasing Fanlevel for increasing actual value over Setpoint. • OFF for “Val > Set = n+” increasing Fanlevel for decreasing actual value below Setpoint. For special applications an external switch over of the control function is possible ( IO Setup).
Operating Instructions Fcontrol – model series FXDM KD TI 9.9.
Operating Instructions Fcontrol – model series FXDM 9.10 Programming IO Setup Analog-Output “A” 9.10.1 The analog outputs 0 - 10 V can be allocated with various functions. Terminals “A” - “GND” = Analog Out (Imax 10 mA) A Function With the attitudes “A min” and “A max” the characteristic of the output voltage can be adapted. Setting range: “A min.” = 0 - 5 V, “A max.” = 10 - 5 V Factory setting: “A min.” = 0 V, “A max.” = 10 V A min. A max.
Operating Instructions Fcontrol – model series FXDM 9.10.2 9.10.2.1 Programming Digital inputs “D1” / “D2” Menu overview The digital inputs Digital In 1 (D1) and Digital In 2 (D2) can be allocated with various functions. Activation via floating contacts (a low voltage of approx. 24 V DC is connected). D1 Function Inverting “D1” and “D2” possible D1 Inverting With networking the digital inputs can be replaced by control over bus. With mode of operation 4.03 pre-setting of “D1” and “D2” is |ON | .
Operating Instructions Fcontrol – model series FXDM Programming Display STOP for switch OFF • Controller “ON” for closed contact (factory setting). • Controller “OFF” with opened contact When inverting in reverse i.e. equipment “OFF” with closed contact. Digital IN 1 Digital IN 1 D1 D1 D1 D1 10.05.2007 v_1d_freigabe_d1_d1.vsd ON OFF Contact at digital input e.g. “Digital In 1” Attention! No disconnection (isolation) when turned off, in accordance with VBG4 §6)! 9.10.2.
Operating Instructions Fcontrol – model series FXDM Programming 1 ----- Controller 1 n = 0- 80 % 0 n = 0- 100 % 24V D1 D1 10.05.2007 v_3d_limit.vsd 0 1 1 9.10.2.5 Setting “Limit” (depending on device type in: %, Hz, rpm) Switch over Input signal “E1” / “E2”, Function |4D | Switch over between Input signal 1 (Analog In 1 terminal “E1”) and input signal 2 (Analog In 2 terminal “E2”). Contact e.g. at ditgital input “Digital In 1” (depending on device type at terminals “D1” - “D1”or “D1” “24 V”).
Operating Instructions Fcontrol – model series FXDM Programming • “D1 Inverting” = “OFF”: “Setpoint1” = 2 ----- Controller n = 0 – 100 % 1 • 24V D1 D1 ----- Sensor 18 °C at opened contact / “Setpoint2” = 25 °C at closed contact. “D1 Inverting” = “ON”: “Setpoint1” = 18 °C at closed contact / “Setpoint2” = 25 °C at opened contact. 11.05.2007 v_5d_sollwert_1_2.vsd 0 1 1 2 Setting “Setpoint1” Setting “Setpoint2” Operation with “Setpoint2” is signalized by the moon symbol for reduced operation.
Operating Instructions Fcontrol – model series FXDM Programming • “D1 Inverting” = “OFF” Automatic control at 1 2 ----- ----- • 3 ----- Controller 1 n = 0 -100 % 0 ES E2 24V D1 D1 E1 opened contact / manual operation at closed contact. “D1 Inverting” = “ON”: Automatic control at closed contact / manual operation at opened contact. n = 80 % Se 26.05.2010 v_7d_regelung_hand.
Operating Instructions Fcontrol – model series FXDM Programming • “D1 Inverting” = “OFF”: “Max. Speed” 1 active at closed contact • “D1 Inverting” = “ON”: “Max. Speed” ----- active at opened contact Controller 1 = 80 % 0 = 0 .. 100 % 24V D1 D1 15.05.2009 v_11d_max_drehzahl.vsd 0 1 1 9.10.2.12 Setting “Max.
Operating Instructions Fcontrol – model series FXDM Programming The active switch over of direction is indicated by the antenna symbol in the display. Actual value 1 Contact e.g. by digital input “Digital In 1” for factory setting “ clockwise rotation.” “D1 Invertierung” = “OFF”: “Clockwise” at opened contact / “Counterclockwise” at closed contact. “D1 Invertierung” = “ON ”: “Counterclockwise” at opened contact / “Clockwise” at closed contact. 9.10.2.
Operating Instructions Fcontrol – model series FXDM Programming Example for Mode “1.01” with speed setting signal 0 - 10 V Modus 1 [Hz] 50 1 40 30 E1 min. = 0 %, E1 max. = 100 % 2 E1 min. = 20 %, E1 max. = 100 % 3 E1 min. = 0 %, E1 max. = 80 % 4 E1 min. = 20 %, E1 max. = 80 % Modus 1 Example: “E1 min.” = 20 % The controller begins only at approx. 20% higher signal with minimal modulation. Example: “E1 max.” = 80 % The modulation rises linear to 100% modulation with 80% setting signal.
Operating Instructions Fcontrol – model series FXDM Programming Example: mode speed controller, setting by external signal nM 100 % Min. 0 % Max. = 100 % Min. 35 % Max. = 85 % 50 % Min. Si 0 10 1 9 2 8 3 7 4 6 5 5 0 20 4 2 18 5,6 4 16 7,2 6 14 8,8 8 12 10,4 10 10 12 12 14 16 18 8 6 4 2 13,6 15,2 16,8 18,4 6 4 7 3 20 0 20 20 18,4 16,8 15,2 13,6 12 10,4 4 8,8 8 2 7,2 9 1 5,6 10 0 0 – 10 V 10 – 0 V 0 – 20 mA 20 – 0 mA 4 – 20 mA 20 – 4 mA OFF ON OFF ON OFF ON 11.05.
Operating Instructions Fcontrol – model series FXDM 8K Group control (Group 2) Switching on fans depending on modulation 12K * Group control (Group 3) Switching on fans depending on modulation 13K * Group control (Group 4) Switching on fans depending on modulation Programming For modes as controller higher 2.01 7K Setpoint Offset Deviation between actual value and setpoint to high For modes as temperature controller with additional functions 2.
Operating Instructions Fcontrol – model series FXDM 2 x relay outputs (“K3” and “K4”) Function programmable, e.g., for: Status signals, alarm indications, external malfunctions at the digital input, level-control threshold, input signal threshold, offset threshold (deviation between current and target value), group control. A2 min. 0.0 V A2 max. 10.0 V A2 Inverting 9.10.6 max.
Operating Instructions Fcontrol – model series FXDM 9.11 9.11.1 Programming Limits Limit indication depending on modulation Following functions can be allocated to the limit indication Controller function OFF no function 1L Indication with the centralized fault of a programmed relay (IO allocation Function |2K | ). Warning symbol in display, “AL” code in events memory. 2L Is merely displayed in the events menu as message “msg”.
Operating Instructions Fcontrol – model series FXDM Lmt E1 min Lmt E1 max. Programming Both values for E1 (“E1 min” and “E1 max”) can be set independent of each other and act on a relay together if correspondingly programmed. If a function is activated or if a relay is allocated, both settings (“min” and “max”) are initially at “OFF”. Work can be carried out with one as well as with both limit indicators. The same setting applies to “E2 Min.” and “E2 Max.”, described below for “E1”.
Operating Instructions Fcontrol – model series FXDM Programming Offset 1, Offset 2 Both values for Offset 1 and Offset 2 can be set independent of each other and act on a relay together if correspondingly programmed. If a function is activated or if a relay is allocated both settings (Offset 1 and Offset 2) are initially at “OFF”. Work can be carried out with one as well as with both limit indicators. Offset 1 “Offset 1” for alarm in case of an exceeding of the max. deviation between actual and target.
Operating Instructions Fcontrol – model series FXDM 9.12 Programming Motor Setup Menu group Motor Setup Motor Setup 9.12.1 Setting motor rated current MotorRatedCurr. 9.12.2 Setting motor rated voltage MotorRatedVolt. 9.12.3 MotorRatedCurr. Possible setting for the motor rated current. The setting for the “DC brake level” ( setting brake behaviour) refers to this setting. Setting range: 0.0...device rated current / A Factory setting: device rated current MotorRatedVolt.
Operating Instructions Fcontrol – model series FXDM Programming Uout Fmax = 50 Hz 100 % Fedge = 48.5 Hz L Q Foff Ustart = 10 % Fon Fout [Hz] Ustart = 0 % 0 5 10 15 20 25 30 35 40 45 0.5 1 5 1 2 10 2 4 20 3 6 30 4 8 40 5 10 50 6 12 60 7 14 70 8 16 80 10 0...10 V 9 18 20 0...20 mA 90 100 0...100 % PWM 50 Analog In 1 26.07.2012 v_u_f_dia_fcontr_d.vsd Uout Output voltage Fout: Output frequency Analog In Speed setting signal (0 - 10 V, 0...20 mA, 0...
Operating Instructions Fcontrol – model series FXDM 9.12.4 Programming Setting for Rampup time and Rampdown time By separate menus for Rampup time and Rampdown time an adjustment is possible to individual system conditions. This function is switched behind the actual controller function. Rampup time Rampdown time Rampup time Time setting in which the automatic controller output from 0 % to 100 % rises. Setting range: 0...250 sec. Factory setting: 10 / 20 / 30 / 40 sec.
Operating Instructions Fcontrol – model series FXDM 9.12.6 Programming Setting Current limit Current limit As an additional safety function the device has a current limit, this can be adapted if necessary. The setting refers to the motor rated current of the device (100 % = setting: MotorRatedCurr.). On exceeding the percentage value set here, the modulation is reduced until the set current is set again. This prevents overloading of the motor. Setting range: 100...
Operating Instructions Fcontrol – model series FXDM Programming Active brake mode is signaled by a bright triangle in the display. Frequency 9.12.8 Boost function The boost function5is an automatic voltage increase in case of dynamic demands on the control system. When using the square characteristic, the output voltage is increased to the value of the linear characteristic with the “Boost function” switched on.
Operating Instructions Fcontrol – model series FXDM 9.12.10 Programming Suppression of speeds Suppression of up to three speed ranges. Under certain circumstances, it is possible to prevent disturbing noises that can arise at certain speeds due to resonances. Example for suppression of 2 ranges (Idealized principle diagram) A 100 % 2 50 % 35 % max 1 Setting depending on device type in: %, Hz, rpm 15 % min 09.05.2007 v_ausblendung_prz.
Operating Instructions Fcontrol – model series FXDM 10 10.1 Menu tables Menu tables Menues of operating modes Mode 1.01 1.02 2.01 2.03 2.04 2.02 3.01 3.02 2.05 Parameter 3.03 3.04 User Setting 4.01 4.02 4.03 5.01 5.02 6.01 Factory setting Start Motor OFF OFF OFF OFF OFF OFF OFF OFF OFF PIN input ----- ----- ----- ----- ----- ----- ----- ----- ----- Language GB GB GB GB GB GB GB GB GB Reset OFF OFF OFF OFF OFF OFF OFF OFF OFF 1.01 1.02 2.01 2.03 2.
Operating Instructions Fcontrol – model series FXDM Mode 1.01 1.02 2.01 2.03 2.04 2.02 3.01 3.02 2.05 Parameter Menu tables 3.03 3.04 User Setting 4.01 4.02 4.03 5.01 5.02 6.01 ----4.03 = 100 Pa ----- ----- Factory setting Setpoint 2 ----- ----- ----- ----- ----- Pband 5.0 K 20.0 K 5.0 K 5.0 bar 7.0 K 5.0 bar 7.0 K 100 Pa 530 m3h 0.50 m/s Min. Speed OFF OFF OFF OFF OFF OFF OFF OFF OFF Max. Speed 50.0 Hz 50.0 Hz 50.0 Hz 50.0 Hz 50.0 Hz 50.0 Hz 50.0 Hz 50.
Operating Instructions Fcontrol – model series FXDM Mode 1.01 1.02 2.01 2.03 2.04 2.02 2.05 Parameter Step 5 value Menu tables 3.01 3.02 3.03 3.04 4.01 4.02 4.03 5.01 5.02 User Setting 6.01 Factory setting 1.02 = - --3.02 = R503 E1 Refrigerant 3.04 = R503 E1 K-Factor 75 E1 Min.
Operating Instructions Fcontrol – model series FXDM Mode 1.01 1.02 2.01 2.03 2.04 2.02 3.01 3.02 2.05 Parameter Menu tables 3.03 3.04 User Setting 4.01 4.02 4.03 5.01 5.02 6.
Operating Instructions Fcontrol – model series FXDM Mode 1.01 1.02 2.01 2.03 2.04 2.02 2.05 Parameter Menu tables 3.01 3.02 3.03 3.04 User Setting 4.01 4.02 4.03 5.01 5.02 6.01 Factory setting E2 Mode ----- ----2.04 = 0 ----- 0 ----- ----- ----- ----- ----- E2 min. ----- ----2.04 = 0% ----- 0% ----- ----- ----- ----- ----- E2 max. ----- ----2.04 = 100 % ----- 100 % ----- ----- ----- ----- ----- ----- ----2.04 = OFF OFF ----4.02 + 4.03 = OFF ----5.
Operating Instructions Fcontrol – model series FXDM Mode 1.01 1.02 2.01 2.03 2.04 2.02 2.05 Parameter Menu tables 3.01 3.02 3.03 3.04 4.01 4.02 4.03 5.01 5.02 User Setting 6.01 Factory setting Lmt E2 Hyst.
Operating Instructions Fcontrol – model series FXDM Mode 1.01 1.02 2.01 2.03 2.04 2.02 2.05 Parameter Menu tables 3.01 3.02 3.03 3.04 User Setting 4.01 4.02 4.03 5.01 5.02 6.01 Factory setting E3* 0.00 V 0.00 V 0.00 V 0.00 V 0.00 V 0.00 V 0.00 V 0.00 V 0.
Operating Instructions Fcontrol – model series FXDM 10.2 Menu tables Possible allocation of the IOs, PINs Analog outputs A / A2 Function Description function A / A2 1A Constant voltage +10 V 2A proportional level control 3A proportional input E1 4A proportional input E2 5A Group control 6A only 2.03 Cooling function (not for Z-Modul-B) 7A only 2.03 Heating function (not for Z-Modul-B) 9A proportional output frequency (as of software version 2.41) Digital inputs D1..
Operating Instructions Fcontrol – model series FXDM Function 2E Menu tables Description Function E2 External Manual mode Digital outputs K1..K4 Function OFF Description function K1, K2 ,K3*, K4* No function Relays remain always de-energized 1K Operating indication (factory setting for “K1”, non inverting). Operation without fault, reports enable “OFF” 2K Fault indication (factory setting for “K2”, non inverting). Energized for operation without fault, for enable “OFF” not energized.
Operating Instructions Fcontrol – model series FXDM Diagnostics menu PINs PIN 11 Function PIN 0010 Opening service menu, if PIN-protection activated PIN 1234 Opening “setting”.
Operating Instructions Fcontrol – model series FXDM Diagnostics menu E2-KTY Signal height at analog input E2 (Analog In 2) E2-Current E2-Voltage Signal height at analog input E3 (Analog In 3*) E3 Status digital input 1 (Digital In 1) OFF = terminals D1 - D1 bridged ↔ ON = terminals D1 - D1 not bridged D1 Status digital input 2 (Digital In 2) OFF = terminals D2 - D2 bridged ↔ ON = terminals D2 - D2 not bridged D2 Status digital input 3 (Digital In 3*) OFF = terminals D3 - GND bridged ↔ ON = terminal
Operating Instructions Fcontrol – model series FXDM 11.1 Events / Fault signals Current measurements Current measurements can be made without restrictions only on the motor side of the frequency inverter or EC controller. Line side measurements of the current may only be performed using true r.m.s. measuring equipment. The line current cannot be measured with sufficient accuracy using customary measuring equipment (for sinusoidal currents of corrected arithmetic mean). 12 12.
Operating Instructions Fcontrol – model series FXDM 12.2 Events / Fault signals Messages and trouble shooting A momentary pending alarm or error message is indicated by a blinking indicator and appears alternately with the standard display. Operating conditions are indicated by the status LED with flashing code. internal State LED OFF ON 1x 2x 3x 4x 5x 6x 7x 8x 9x 11.02.2009 v_flash_explain.
Operating Instructions Fcontrol – model series FXDM Display Code* LED Code internal AL - Events / Fault signals Relais switches Possible cause ** Reaction of Controller Operation Adjustment 0 Failure 1 MC User Setup Controller loaded the User Setup automatically (if Warning message, operation available). E.g. in case of with User Setup faulty parameter data. Program sequence faulty, software error.
Operating Instructions Fcontrol – model series FXDM Display Code* LED Code internal Events / Fault signals Relais switches Possible cause ** Reaction of Controller Operation Adjustment Failure 1 The device is provided with a built-in phase-monitoring function for the mains supply. In the event of a mains interruption (failure of a fuse or mains phase) the unit switches off after a delay (approx. 60 ms). If the voltage supply returns within 5 s, the device automatically switches itself back on.
Operating Instructions Fcontrol – model series FXDM Display Code* LED Code internal Relais switches Possible cause ** Reaction of Controller Operation Failure Adjustment For Sensor 1 / Sensor 2 Interruption / short circuit selectain the sensor leads or senble sor values measured are outside measuring range The device works with minimal or maximum modulation depending on whether there is a short-circuit or an interruption, and on the programmed mode of operation. Check sensor Sensor 1 Msg or.
Operating Instructions Fcontrol – model series FXDM 14 14.1 Enclosure Enclosure Technical data Rated current Output {1} [A] Rated current (I fundamental component @ 50 Hz) Input {2} [A] Rated temperature 2.5 FXDM5AM (308138) Max. heat dissipation approx. {2} [W] Noise approx. {4} [dB] Weight [kg] [°C] max. line fuse {3} [A] Housing protection IP 2.5 (2.3) 40 6 50 - 3.3 54 5 4.8 (4.4) 50 10 100 54.6 7.2 54 FXDM5M (308137) 5 4.8 (4.4) 50 10 100 54.6 7.
Operating Instructions Fcontrol – model series FXDM Rated current Output {1} [A] Rated current (I fundamental component @ 50 Hz) Input {2} [A] Rated temperature FXDM40ME (308175) 40 FXDM50AM (308183) Enclosure Max. heat dissipation approx. {2} [W] Noise approx. {4} [dB] Weight [kg] [°C] max. line fuse {3} [A] Housing protection IP 34.0 (31.5) 50 50 790 65.7 33.1 20 50 47.5 (43.2) 50 63 910 65.7 32.8 54 FXDM50AM (308227) 50 47.5 (43.2) 50 63 910 65.7 32.
Operating Instructions Fcontrol – model series FXDM Enclosure For devices > 16A and ≤ 75A according to EN61000-3-12 (see Electrical Installation / Harmonics current and line impedance) Please ask manufacturer for the individual harmonic oscillation levels of the current as a percentage of the fundamental oscillation of the rated current. FXDM2.5(A)M...22(A)M and FXDM32(A)ME...
Operating Instructions Fcontrol – model series FXDM 14.2 Enclosure Connection diagram Fcontrol FXDM...(A)M V 8 mA Kontaktbelastung Contact rating max. AC 250 V 2 A E1 14 12 K1 L1 L2 L3 21 24 Digital In 1 GND TB/ TB/ D1 TP TP 22 Analog Out 1 D1 24 V DC Out Analog In 1 Analog In 2 Digital In 2 A GND 24V 24V E1 GND E2 GND D2 D2 Normal A B 24V GND (D+) (D-) K2 N U V W Eingang Input 0...10 V(PWM) 0...20 mA 4...20 mA TF..(KTY) ≥ 10 mm² / 2x Ausgang Output 0...
Operating Instructions Fcontrol – model series FXDM Connection suggestion for several motors with motor protection unit type STDT • • • Total motor protection: Automatic cut-off by thermocontact actuation motor overtemperature. Button for Reset after malfunction. Line protection: A thermal over current sensor and a magnetic short circuit releasing elements are the parts of the integral line protection. Adjustment to the thermal overcurrent sensor to the max.
Operating Instructions Fcontrol – model series FXDM 14.3 Dimensions [mm] FXDM2.5AM (IP54) FXDM5...18 (FXDM22) (IP54) L-BAL-E072-GB 1642 Index 008 Part.-No.
Operating Instructions Fcontrol – model series FXDM FXDM32...50 (IP54 / IP65) FXDM32...50E (IP20) L-BAL-E072-GB 1642 Index 008 Part.-No.
Operating Instructions Fcontrol – model series FXDM 14.
Operating Instructions Fcontrol – model series FXDM 14.5 Index Manufacturer reference Our products are manufactured in accordance with the relevant international regulations. If you have any questions concerning the use of our products or plan special uses, please contact: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau Telephone: +49 (0) 7940 16-0 Telefax: +49 (0) 7940 16-504 info@ziehl-abegg.de http://www.ziehl-abegg.de 14.
