Topvex FC Compact Air Handling Unit Installation instructions Document in original language | 125917 · A006 GB
125917 | A006
Contents 1 2 3 4 Declaration of Conformity .................................1 Warnings.......................................................2 Product information .........................................2 3.1 General ................................................2 3.2 Technical data .......................................3 3.2.1 Dimensions and weight ...............3 3.2.2 Electrical data Topvex FC..............5 3.3 Transport and storage .............................5 Installation....................
Declaration of Conformity | 1 Declaration of Conformity Man ufacturer Systemair Sverige AB Industrivägen 3 SE-739 30 Skinnskatteberg SWEDEN Office: +46 222 440 00 Fax: +46 222 440 99 www.systemair.
2 | Warnings 2 Warnings The following admonitions will be presented in the different sections of the document. Danger • Make sure that the Mains supply to the unit is disconnected before performing any maintenance or electrical work! • All electrical connections must be carried out by an authorized installer and in accordance with local rules and regulations. Warning • The door handles are only intended to be used during the installation and service.
Product information | 3.2 Technical data 3.2.1 Dimensions and weight M 148 J D I 70 A-A F H E A øK 70 137 G *1/2" 60 98 A-A C B 98 L 60 A-A Fig.
4 | Product information M D 148 J 70 A-A F I H E A □K 70 C C 60 100 A-A B G 136 *1/2" 100 L 60 A-A Fig. 2 Dimensions Topvex FC04, Topvex FC06 (mm) drawn as right hand unit * = male A B C D E F Topvex FC04 2024 2561 1190 1204 2098 2242 Topvex FC06 2214 2546 1182 1208 2288 2432 G H I J □K L M W e i gh t , kg Topvex FC04 446 979 600 200 250x500 200 400 420 Topvex FC06 471 1073 671 250 300x600 300 500 510 Model Model 3.2.1.
Product information | 3.2.2 Electrical data Topvex FC Model F a n s ( W t o t .) 2 3 0 V 1 ~ a n d 400 V 3N~ El Heating battery (kW t o t .) F us e (m ai ns ) ( A) for 230 V 1~ and 400 V 3~ Topvex FC02 EL 1040 5 3x13 Topvex FC02 None, HWL, HWH 1040 - 10 Topvex FC04 EL 1536 10 3x25 Topvex FC04 None, HWL, HWH 1536 - 10 Topvex FC06 EL 5134 16 3x35 Topvex FC06 None, HWL, HWH 5134 - 3x10 3.
6 | Product information Note: Necessary parts like control panel, supply air sensor, handles, d r a i n a g e p i p e w i t h d r a i n t r a p and electrical safety switch are placed loosely inside the unit. The unit must not be put into operation before the enclosed parts are removed and installed properly. Warning The unit is heavy. Be careful during transport and mounting. Risk of injury through pinching. Use protective clothing. Be careful so the unit don't tip over.
Installation | 4 Installation Topvex FC is designed for installation in false ceilings. 4.1 Unpacking Verify that all ordered equipment are delivered before starting the installation. Any deviation from the ordered equipment must be reported to the supplier of Systemair products. 4.2 Where/how to install Topvex FC are meant for indoor installation. The electronic components should not be exposed to lower temperature than 0° C and higher than +50° C.
8 | Installation 4.3 Condensation drain The unit must be connected to the condensation drain. A transition, tube and drain trap are enclosed upon delivery. Connect the drainage on the units extract side (pos 2, figure 4). The drainage on the supply side (pos 1) must be connected if the unit will be used with cooling equipment or if it will run extensively where the outdoor climate is very humid. On left hand units the positions of the connection are reversed.
Installation | G½" 2 Fig. 4 Drainage connection, right hand unit Table 1 H (mm) M ax . Ne g at ive p re s s u re ( P a ) 65 300 951 600 135 1000 1.
10 | Installation 4.4 Installing the unit The units are designed for ceiling installation. Left and right connections are possible. Fig. 5 Installing position, left hand unit Fig.
Installation | 4.4.1 Installation procedure 1 Prepare the surface where the unit is to be mounted. Make sure that the surface is flat, levelled and that it carries the weight of the unit. Perform the installation in accordance with local rules and regulations. Install the unit with 0-3° lean towards drainage connections. 2 Lift the unit in place. Warning Beware of sharp edges during mounting and maintenance. Make sure that a proper lifting device is used. Use protective clothing.
12 | Installation 4.5 Supply air sensor The supply air sensor is fitted in the duct ca. 3 m after the unit in the supply air duct (figure 7). See table 3 to which terminals the sensor needs to be connected in the electrical connection box. All other temperature sensors are built in to the unit from factory. The supply air sensor is enclosed in the unit package on delivery. Fig.
Installation | 4.6 Mounting the sliding door kit A sliding door kit for the inspection doors can be acquired as an accessory and can be mounted on the units. The kit is installed according to below procedure. 1 Hinges Close the hatch with all 4 or 6 handles (depending on model) and unscrew the 2 hinges. 2 Repeat procedure Repeat on the other hatch. 3 Mount the wheels Mount the wheels in the prepared threaded inserts on the side of the inspection hatch with the enclosed screws and washers.
14 | Installation 5 Fasten with BSS screws Fasten the rail to the side of the casing with the enclosed BSS screws. 6 Open hatch Open the hatch by unlocking the inner handles (pos. 1) followed by the outer handles (pos. 2). The hatch can now be pushed toward the centre of the unit. Only one hatch at the time can be opened like this. 7 Apply seal Apply the enclosed self adhesive seal strip to the inner frame of the unit casing. 8 Close hatch Close the hatch with the handles.
Installation | 4.7 Connections 4.7.1 Ducting 4.7.1.1 Air connections principles Fig.
16 | Installation Caution • If the unit is installed in a cold place make sure that all joints are covered with insulation, and tape well • Duct connections/duct ends should be covered during storage and installation • Do not connect tumble dryers to the ventilation system 4.7.1.3 Silencers To avoid fan noise being transferred via the duct system, silencers should be installed both on supply and extract air.
Installation | 4.7.2.1 Electrical connection box, Components Topvex FC is equipped with a built in regulator and internal wiring (figure 10). Fig.
18 | Installation Connections to external functions cont'd Terminal block Description Remark WP L1 Circulation pump hot water system 230V AC 141 DO 4 Cooling pump 24V AC 151 DO 5 DX Cooling step 1 24V AC 161 DO 6 DX Cooling step 2 24V AC 171 DO 7 Alarm output for DO signals 24V AC 30 AI Ref Supply air sensor reference neutral 31 AI 1 Sensor supply air 40 Agnd UI reference 412 UAI 1/(UDI 1) Pressure transmitter extract air 422,3 UAI 2/(UDI 2) Pressure transmitter supply
Installation | 4.7.2.3 BMS Connection BMS Connection Communication possibilities for controller E283 WEB. • RS485(Modbus): 50-51-52 or 60-61-62 • RS485(Exoline): 50-51-52-53 or 60-61-62-63 • TCP/IP Exoline • TCP/IP Modbus • TCP/IP WEB • BACnet/IP Fig.
20 | Installation 4.8 4.8.1 Installing the Control Panel Dimensions Fig. 12 Control panel dimensions 4.8.2 Position Dimensions (mm) A 115.0 B 94.0 C 26.0 D c/c 60.0 E 50.5 General information The control panel is delivered connected to the Corrigo control unit situated in the electrical connection box. Cable length is 10 m. In case the control panel needs to be detached from the signal cable it is possible to loosen the wires on the back of the control panel (figure 13).
Installation | Fig. 13 Control panel wire connections Position 4.9 Description 1 Mounting holes 2 Connection block 3 Connection to brown cable 4 Connection to yellow cable 5 Connection to white cable 6 Connection to black cable Additional Equipment For information concerning additional external equipment such as valve actuators, motorized dampers, E-tool, roof units, wall grilles etc. see technical catalogue and their enclosed instructions.
Phone +46 222 440 00 Fax +46 222 440 99 www.systemair.
