Operation Manual

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1. CONTENTS

1. Contents ........................................................................................................................ 1

2. Control location .............................................................................................................. 3

3. Before riding .................................................................................................................. 4

4. Safe riding ..................................................................................................................... 4

5. Driving ........................................................................................................................... 5

6. Use genuine spare parts ............................................................................................... 5

7. Use of each component ................................................................................................. 6

Gauges .......................................................................................................................... 6

Operation of Ignition switch ........................................................................................... 7

Operation of steering handle lock switch.......................................................................... 7

Use of buttons ...............................................................................................................

Fuel tank cap .................................................................................................................. 9

Fuel coke ........................................................................................................................ 9

Rear shock absorber adjustment ................................................................................. 10

Brake............................................................................................................................. 10

8. Important points and cautions for starting engine ........................................................ 11

9. Riding the motorcycle .................................................................................................. 13

Set up riding ................................................................................................................ 13

Driving in grade ........................................................................................................... 14

Transmission operation ............................................................................................... 14

Correct riding ............................................................................................................... 14

The control of throttle valve handle .............................................................................. 15

Parking method ........................................................................................................... 16

10.Inspection and maintenance before riding ................................................................... 17

Routine inspection ....................................................................................................... 17

Fuel inspection ............................................................................................................ 17

Engine oil inspection and change ................................................................................ 18

Inspection and adjustment of brake free play .............................................................. 19

Disk brake inspection .................................................................................................. 20

Clutch lever .................................................................................................................. 21

Throttle grip free play adjustment ................................................................................ 21

Drive chain ................................................................................................................... 22

Tire inspection ............................................................................................................. 23

Steering handle front shock absorbers inspection ....................................................... 23

Summary of content (32 pages)

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. CONTENTS 1. Contents ........................................................................................................................ 1 2. Control location .............................................................................................................. 3 3. Before riding .................................................................................................................. 4 4. Safe riding ...................................................................................
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1. CONTENTS Checking the lubrication of body’ s various mechanisms ............................................. 24 Inspection and maintenance of battery ........................................................................ 24 Checking and changing fuses ..................................................................................... 25 Checking the turn signal lights and horn ..................................................................... 26 Checking the headlight and tail light .............
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2.
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3. BEFORE RIDING This manual describes the correct usage of this motorcycle including safety riding, simple inspection methods and so on. For a more comfortable and safety riding, please read this manual carefully. For your benefit, please ask your SANYANG dealer the operating manual and carefully read the following: Ÿ Correct use of the motorcycle. Ÿ Pre-delivery inspection and maintenance.
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. DRIVING Ÿ Ÿ Ÿ Ÿ Ÿ Keep the related parts of your body such as arms, palms, lumbar, and toes relax and ride with the most comfortable posture in order to be able to react quickly whenever it is necessary. Rider’ s posture will greatly affect riding safety. Always keep your body’ s gravity in the center of the saddle, if your body’ s gravity is on the rear part of saddle, the front wheel load will be reduced, and this will cause the steering handle shaking.
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7. USE OF EACH COMPONENT (The following is 4 stroke air cooling 125 c.c. bike’ s basic operation, and they could vary from different individual models. Please consult the end of this manual.) § GAUGES § The panel figure for speedometer may vary from model to model, but the location usually are the same.
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§ OPERATION OF IGNITION SWITCH § “ON” position: Ÿ Engine can be started and lights can be operated in this position. Ÿ Ignition switch key can not be removed. IGNITION SWITCH “OFF” position: Ÿ Engine and lights are shut off and can not be started in this position . Ÿ Ignition switch key can be removed. P “STOP” position: Engine is shut off when the ignition switch turn to this position . Ÿ The position light and the rail light will come on. Ÿ Ignition switch key can be removed.
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Light Switch When the switch is turned to this position as the engine is being started, headlight, rear light, instrument panel light, and position light will come on. This is the high beam of headlight switching switch. When the switch is turned to this position as the engine is being started, rear light, instrument panel light, and position light will come on. This is the low beam of headlight switching switch.
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turn signal lights will flash. To release, simply return the turn signal light button to the original position. Right-side turn signal light flashing means you intend to make a right turn. Left-side turn signal light flashing means you intend to make a left turn. § FUEL TANK CAP § 1. Insert ignition switch key into the lock on the fuel tank cap, and turn the key clockwise, so the cap can be removed. 2. Do not fill above the fuel upper limit when refueling. 3.
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§ REAR SHOCK ABSORBER ADJUSTMENT § Ÿ There are five positions in each shock absorber can be adjusted. Ÿ I: normal position. (light rode or good road condition) Ÿ II~V: increase the spring tension gradually. Method of adjustment: heavier load or worse road condition) Ÿ Pull up the shock absorber spring, adjust the adjuster. Adjuster CAUTION: Ÿ The left and right absorbers must be adjusted with the same position. I II III IV V Soft? Hard § BRAKE § Ÿ Ÿ Ÿ Ÿ « Ÿ Avoid unnecessary sudden braking.
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8. IMPORTANT POINTS AND CAUTIONS FOR STARTING ENGINE Method of Starting the Engine CAUTION: Ÿ Please check the oil and fuel volume before starting the engine. Start the engine in a ventilative area. 1. Turn the fuel cock to ” ” or ” ”position. 2. Turn the ignition switch to the 3. Shift the transmission into “ON”position with ignition key. neutral. The neutral indicator (green) lights. 4. Pull the choke lever up (choke valve closed 5.
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CAUTION: Ÿ If engine can not be started after starter motor running for 3~5 seconds, turn the throttle valve handle 1/8~1/4 turns, and then press starter button again for an ease start. Ÿ In order to avoid damaging the starter motor, please do not press the starter button continuously over 15 seconds. Ÿ If engine still can not be started after pressing starter button over 15 seconds, stop and wait for 10 seconds before start it again.
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9. RIDING THE MOTORCYCLE § SET UP RIDING § Ÿ Check the brakes and tire pressure before riding. Ÿ Ride the motorcycle from left side, put the foot on the ground to prevent it from falling over. Ÿ Start and warm up the engine. 1. Squeeze the clutch lever fully, then push shift pedal down to engage the 1st gear. 2. Then release the clutch lever slowly, and at the same time, open the throttle gradually, the motorcycle will move.
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§ DRIVING IN GRADE § Up Grade Driving up a slightly grade can drive with high position gear. Under heavy loading or steep grade driving condition, It must drive with low gear. Down Grade Close the throttle and operate the brakes when driving down a slight grade. Shift the gear to low gear in case of heavy loading or driving down steep grade condition. CAUTION: Ÿ Braking must apply both the front and rear brakes. § TRANSMISSION OPERATION § Ÿ The change pedal is located on the left side of the engine.
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§ THE CONTROL OF THROTTLE VALVE HANDLE § Deceleration Acceleration : To increase speed. When riding on an inclined road, turn the throttle valve handle slowly to allow the engine to output its power. Deceleration : To decrease speed. Maintenance Performance-During The Initial Period, It Is Better To Drive In Low Speed For Running The Engine In good condition and long life. During the first month or first 1000 km, never excess 60km/h. Avoid abrupt acceleration.
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§ PARKING METHOD § Brake-Apply both The Front And Rear Brakes. Ÿ Ÿ Close the throttle then squeeze the brake control lever. “Brake slightly in beginning, then squeeze tightly”, it is the best way to brake. CAUTION: Ÿ Use of only the front brake or rear brake may cause wheel slip. Ÿ When approaching the parking lot: 1. Turn on the turn signal light early, and pay attention to the vehicles in front, from rear, left and right, then take the inner lane and approach slowly. 2.
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10. INSPECTION AND MAINTENANCE BEFORE RIDING (Please refer to the components location diagram for the following components.) § ROUTINE INSPECTION § Check Items Check Key Points Engine Oil Is there enough engine oil? Fuel Is it enough? Is it Octane 90 or above Front Braking condition? (Brake lever free play: 10~20mm) Rear Braking condition? (Brake pedal free play: 20~30mm) Front Is tire pressure normal? (Standard: 1.75kg/cm2) Rear Is tire pressure normal? (Standard: 2.0 kg/cm2 for 1 person, 2.
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§ ENGINE OIL INSPECTION AND CHANGE § Ÿ INSPECTION: 1. Use the main parking stand to support the motorcycle on a level ground, remove the dipstick after engine stopped for 3~5 minutes. Wipe oil off the dipstick and then insert it into the guide tube again (Do not rotate it.) 2. Remove the dipstick and check whether oil level is in between the upper and lower marks. Ÿ Add oil to upper limit if oil is under the lower limit. (Check cylinder, crankcase… etc for leakage.
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§ INSPECTION AND ADJUSTMENT OF BRAKE FREE PLAY § INSPECTION: (Brake lever and pedal free play must be checked with the engine shut off.) Ÿ Brake lever and pedal free play for front and rear wheels. When checking the hand-braking lever for front wheels, its free play (the stroke of hand-braking lever from no braking to initial braking) should be 10~20mm. It is abnormal if the feel is spongy when holding the hand-braking lever forcefully.
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§ DISK BRAKE INSPECTION§ (Applicable for model equipped with disc brake.) Hose connection Ÿ Visual check brake lines for leakage, or damage, check brake lines connections for looseness using a wrench or similar tool, and check whether steering handle vibration in driving, or any parts’interference may have damage the brake lines. If so, bring your motorcycle to your dealer for repairing or service.
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§ CLUTCH LEVER § The clutch lever free play should be 10~20mm. Check the free play and turn the adjusting nut for adjustment if necessary. CAUTION: Ÿ Ÿ Ÿ The function of the clutch is translating the engine power to the rear wheel, if the clutch adjustment is incorrect, it will be hard to shift or make the clutch plates slip. Make sure the shift is easy to be done after adjustment. If the clutch lever free play is too large or too small, It’ s easy to damage the clutch plates.
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§ DRIVE CHAIN § The drive chain will be elongated and slackened as the using time passed. So it is necessary to be inspected and adjusted periodically. Ÿ The drive chain check lie under drive chain center, the slack of the chain should be 10~20mm. Ÿ Stand the motorcycle with main stand upright. Turning the rear wheel, check the drive chain for free operation and noise. Ÿ Adjust the drive chain if there is any abnormality. 1. Loose the rear wheel axle nut. 2.
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§ TIRE INSPECTION § Ÿ Tires should be checked and inflated with the engine shut off. Ÿ If a tire’ s ground contacting curve is abnormal, check it with an air pressure gauge and inflate it to the specified pressure. Ÿ Tires pressure must be checked with an air pressure gauge when cold. PLEASE REFER TO SPECIFICATIONS FOR STANDARD TIRE PRESSURE Foreign materials (nails or small stones) Ÿ Crack and damage Ÿ Ÿ Ÿ Tread wear indicator Visual check tires for frontal and lateral side walls for crack or damage.
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§ CHECING THE LUBRICATION OF BODY’S VARIOUS MECHANISMS § Ÿ Check the body’ s pivot points if they have enough lubrication. (For example, the pivot points on the main stand, the side stand, and the brake lever… etc.) Assembly position for Assembly position for brake control lever clutch control lever § INSPECTION AND MAINTENANCE OF BATTERY § The electrolyte will vaporize so it is necessary to inspect and refill periodically.
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CAUTION: Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ In order to prevent electric leakage and self-discharge when the battery sits idle for long periods. Remove battery from motorcycle, store it in a well- ventilated and dimly lighted place after the battery has been fully charged. Disconnect battery’ s negative cable if the battery is still kept on the motorcycle. If the battery needs to be replaced, replace with a same type battery. The electrolyte level is incorrect if the motorcycle is not standee on level ground.
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§ CHECKING THE TURN SIGNAL LIGHTS AND HORN § Ÿ Turn the ignition switch key to the “ON”position. Ÿ Turn on the turn signal light switch, and make sure that the front & rear and left & right signal lights flashes and also check if the warning buzzer sounds. Check turn signal light covers if they are dirty, crack, or loosen. Press horn button to check if it sound. Ÿ Ÿ CAUTION: Ÿ Specified specification bulbs should be used for turn signal lights.
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§ CHECKING THE SPARK PLUG § Ÿ The electrodes too dirty or excessive air gap will cause hard or fail starting, so it will be inspect and adjusted periodically. Ÿ Remove the cap of spark plug cable (remove the spark plug using the spark plug wrench in the tool kit. Ÿ Check the electrode if it is dirty or fouled by carbon deposits. Ÿ Remove the carbon deposits on the electrode with steel wire, and clean the spark plug with gasoline, then, wipe dry with a rag. Ÿ Check the electrode, and adjust its gap to 0.6~0.
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§ WIRING RUBBER CAP § Rubber cap The rubber caps are used for protecting the wires of the wiring. Check the caps frequently for settling at right position. Do not direct water under pressure against the wiring or use brush when washing motorcycle. If the wiring is very dirty，use cloth to scrape it. Check points Rubber cap § BACK MIRROR § Sit on seat, check and make sure the image of the back mirrors is suitable. § LICENSE PLATE § Check the license plate for dirt ,injury and damage.
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11. WHEN THERE IS AN ABNORMAL CONDITION OR A TROUBLE § DIAGNOSIS WHEN ENGINE DOES NOT START § (1). Has the ignition switch key been turned to the “ON” (2). Is there enough fuel in the fuel (3). Is the rear or front wheel tank? brakes applied when pressing starting button? position? Turn Signal Switch 1/8 1/4 Horn Switch (4). Do you rotate the throttle valve handle while pressing starting the button? (5).
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14. CAUTIONS FOR RIDING MOTORCYCLE 1. Raise the motorcycle with the main stand, and to stand on the saddle left side. Push the motorcycle forwarding to raise the main stand. CAUTION: Ÿ Never started engine before raise the main stand. 2. Get on the motorcycle from the left side, and sit on the saddle properly, keep your right foot firmly on the ground to prevent the motorcycle from falling. CAUTION: Ÿ Apply foot brake on the rear wheel before driving off. 3.
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15.
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16. SPECIFICATION Model Item XS125-G Specification Length 2030 mm Width 750 mm Height 1115mm Wheel base 1260mm Net Weight 126kg Type 4- stroke single cylinder engine Fuel Unleaded gasoline Cooling type Air-cooled Displacement 124.10 c.c. Compression ratio 9.0:1 Max. HP 8.0 kw/8500 rpm Max. torque 9.0 N.