. 2. 3. 4. 5. 6. 7. CONTENTS ................................................................................................................ CONTROL LOCATION ............................................................................................. BEFORE RIDING ....................................................................................................... USE GENUINE SPARE PARTS .............................................................................. SAFE RIDING ........................
Wiring rubber cap ......................................................................................................... 25 Drive chain .................................................................................................................. 25 Tire inspection ............................................................................................................. 26 Steering handle front shock absorbers inspection ......................................................
MODEL: WOLF SERIES Oil inspection window ENG. Stop / Starter switch Front turn signal light High & Low beam /Turn signal / Horn switch Rear turn signal light Ignition switch Fuel tank cap Fuses & Battery Tail light Headlight Main stand Side stand Air cleaner Front brake lever Clutch lever Rear brake pedal Muffler Shift pedal 2.
Oil inspection window ENG. Stop / Starter switch Front turn signal light High & Low beam /Turn signal / Horn switch Rear turn signal light Ignition switch Fuel tank cap Fuses & Battery Tail light Headlight Side stand Air cleaner Front brake lever Clutch lever Rear brake pedal Muffler Shift pedal 4 2.
This manual describes the correct usage of this motorcycle including safety riding, simple inspection methods and so on. For a more comfortable and safety riding, please read this manual carefully. For your benefit, please ask your SANYANG dealer the operating manual and carefully read the following: Correct use of the motorcycle. Pre-delivery inspection and maintenance.
It is very important to be relax and clothe properly when riding, observe traffic regulations, do not rush, always drive carefully and relaxed. Obey all national and local laws and regulations. Usually, most people would ride their newly bought motorcycle very carefully, but after they became familiar with their motorcycles, they tended to become reckless which may result in an accident. To remind you: Please wear a safety helmet, and properly tighten the chin belt when riding a motorcycle.
Keep the related parts of your body such as arms, palms, lumbar, and toes relax and ride with the most comfortable posture in order to be able to react quickly whenever it is necessary. Rider’s posture will greatly affect riding safety. Always keep your body’s gravity in the center of the seat, if your body’s gravity is on the rear part of seat, the front wheel load will be reduced, and this will cause the steering handle shaking. It is dangerous to ride a motorcycle with an unstable handle.
GAUGES tachometer Speedometer Turn Signal Indicator Transmission neutral Indicator “MODE” Button “SET” Button High Beam Indicator Clock Fuel gauge Odometer/ Trip odometer Oil change indicator EFi Indicator Gear Indicator tachometer Speedometer Transmission neutral Indicator Turn Signal Indicator “MODE” Button Engine Coolant Temperature Indicator High Beam Indicator “SET” Button Side Stand Down Indicator Odometer/ Fuel gauge Trip odometer EFi Indicator 8 7.
CAUTION: Do not wipe plastic components, e.g. instrument panel, headlight, with organic solvents such as gasoline…etc to avoid damaging these components. Speedometer： ： This shows your speed in kilometers per hour (km/h or mile/h). On “ODO” mode, push “SET” and “MODE” button for two seconds to switch between “km” and “mile” display. (If installed) Short-press on the button 〝S〞 shows the highest speedometer record.
Engine Oil Replacement Indicator Engine oil replacement indicator light will illuminate when the vehicle is ridden for approx. 1,000 km, which means the engine oil should be checked or replaced. Key on and press the “M” button for at least two seconds after replacing the engine oil, engine oil replacement indicator light will extinguish. Mileage Setting 1. Showing total distance and trip distance. 2. Key on and press the “M” button shortly to switch from odometer, tripmeter, clock and voltage gauge.
OPERATION OF IGNITION SWITCH IGNITION SWITCH “Start” position Engine can be started in this position. Ignition switch key can not be removed. “Stop” position Engine is shut off and can not be started in this position . Ignition switch key can be removed. ON OFF CAUTION: Never operate the ignition switch key when the motorcycle is running. To turn the ignition switch to “OFF”, will shut off the electrical system and that may result in a dangerous accident.
USE OF BUTTONS Headlight switch Turn Signal Switch Horn Switch Electrical Starter Button • Light Switches When the switch is turned to this position as the engine is being started, headlight, rear light, instrument panel light, and position light will come on. Note: Position Light Function: This light can indicate the scooter position when the scooter is running in dim, rainy, or foggy weather.
• Turn Signal Switch Turn signal lights are used when turning left/right or changing lane. Turn ignition switch to “ON”, and slide the turn signal switch to left or right. Then, the turn signal lights will flash. To release, simply return the turn signal light button to the original position. Right-side turn signal light flashing means you intend to make a right turn. Left-side turn signal light flashing means you intend to make a left turn.
FUEL TANK CAP OPEN: Turn the fuel tank cap to the left, then the cap can be removed. CLOSE: Align the pin on the cap with fillister on the tank, and turn the cap right to lock the fuel cap. CAUTION: Main stand should be put down on the ground, engine should be shut off and flames should be strictly prohibited to ensure safety when refueling. Do not fill above fuel upper limit when refueling.
METHOD OF STARTING THE ENGINE (Start the engine with start motor) CAUTION: Please check the oil and fuel volume before starting the engine. Start the engine in a ventilative area. 1. Turn the ignition switch “ON position” with ignition key.. 2. Is there enough fuel in the fuel tank? 3. Shift the transmission into neutral. The neutral 4. Don’t turn the throttle grip, press the starter indicator (green) lights. button. [We care for you! Before drive off, keep the foot brake applied on the rear wheel.
SET UP RIDING Check the brakes and tire pressure before riding. 1. Squeeze the clutch lever fully, then push shift pedal down to engage the 1st gear. 2. Then release the clutch lever slowly, and at the same time, open the throttle gradually, the motorcycle will move. CAUTION: After the engine was started and before riding, don’t operate the throttle to rise up the engine speed. Change the gear position according to the driving speed.
RIDING IN GRADE Up Grade Riding up a slightly grade can ride with high position gear. Under heavy loading or steep grade riding condition, It must ride with low gear. Down Grade Close the throttle and operate the brakes when riding down a slight grade. Shift the gear to low gear in case of heavy loading or riding down steep grade condition. CAUTION: Braking apply both the front and rear brakes. TRANSMISSION OPERATION The change pedal is located on the left side of the engine.
THE CONTROL OF THROTTLE VALVE HANDLE Acceleration : To increase speed. When riding Deceleration on an inclined road, turn the throttle valve handle slowly to allow the engine to output its power. Acceleration Deceleration : To decrease speed. Maintenance Performance-During the initial period, it is better to ride in low speed for running the engine in good condition and long life. During the first month or first 1,000 km, never excess 80km/h. Avoid abrupt acceleration.
PARKING METHOD Brake-Apply both the front and rear brakes. Close the throttle then squeeze the brake control lever. “Brake slightly in beginning, then squeeze tightly”, it is the best way to brake. CAUTION: Use of only the front or brake may cause wheel slip. When approaching the parking lot: 1. Turn on the turn signal light early, and pay attention to the vehicles in front, from rear, left and right, then take the inner lane and approach slowly. 2.
(Please refer to the components location diagram for the following components.) ROUTINE INSPECTION Check Items Check Key Points Engine Oil Is there enough engine oil? Fuel Is it enough? Is it Octane 90 or above Front Braking condition? (Brake lever free play: 10~20mm) Rear Braking condition? (Brake pedal free play: 20~30mm) Front Is tire pressure normal? (Standard: 2.0kg/cm2) Rear Is tire pressure normal? (Standard: 2.0 kg/cm2 for 1 person, 2.
FUEL COKE CLEANING The fuel cock is on the left-lower side of the fuel tank. There is a fuel cup on the fuel cock, and it must be cleaned period. Remove the cup oil ring and filter replace the filter if necessary. Assemble the above parts. Leakage Check fuel cup, tank, tube and carburetor for leaks. ENGINE OIL INSPECTION AND CHANGE Oil in INSPECTION: 1. Use the main parking stand to support the motorcycle on a level ground, remove the dipstick after engine stopped for 3~5 minutes.
OIL FILTER CLEANING The oil filter in engine left side, near change pedal. Open the filter nut assembly of the filter, and remove the filter. Remove the foreign materials from the filter by using a gasoline or air spraying gun. WARNING: Oil filter Oil level will not be correct when checking the oil level with the motorcycle parked on an unleveled ground or immediately after the engine stopped. Engine and exhaust pipe are hot right after engine stopped.
INSPECTION AND ADJUSTMENT OF BRAKE FREE PLAY INSPECTION: (Brake lever and pedal free play must be checked with the engine shut off.) Brake lever and pedal free play for front and rear wheels. When checking the hand-braking lever for front wheels, its free play (the stroke of hand-braking lever from no braking to initial braking) should be 10~20mm. It is abnormal if the feel is spongy when holding the hand-braking lever forcefully.
Adjustment: The indentation of brake adjustment nut must be aligned with the pin. (see below figure) Adjustment nut To increase free play Pin To decrease free play Adjustment nut Turn the adjustment nut on brake arm of front and rear wheels to adjust the free play of hand-brake lever. Hold the hand-brake levers after adjusting with both hands until there is effective brake feeling. Measure the free play with a rule.
THROTTLE VALVE HANDLE CLEARANCE ADJUSTMENT Correct clearance allows throttle vale handle to rotate 2~6mm. Loosen the lock nut first, then turn the adjust nut to adjust. Tighten the lock nut securely when finished. 2~6 mm Check Items: 1. Check throttle valve cable to see if it can be moved smoothly from a closed position to a wide open position. 2. Rotate steering handle from side to side to check if the throttle valve cable is interfered. 3.
TIRE INSPECTION Tires should be checked and inflated with the engine shut off. If a tire’s ground contacting curve is abnormal, check it with an air pressure gauge and inflate it to the specified pressure. Tires pressure must be checked with an air pressure gauge when cold. PLEASE REFER TO SPECIFICATIONS FOR STANDARD TIRE PRESSURE Foreign materials (nails or small stones) Crack and damage Tread wear indicator Visual check tires for frontal and lateral side walls for crack or damage.
STEERING HANDLE FRONT SHOCK ABSORBERS INSPECTION Perform this check with engine shut off and ignition switch key removed. Visual check front shock absorbers for damage. Operate steering handle up and down, and check front shock absorbers for noises due to bends. Check the bolts and nuts of front shock absorbers with wrenches for tightness. Shake steering handle up & down, left & right, and front & rear to check if it is loosen, has too much resistance and pulls to one side.
INSPECTION AND MAINTENANCE OF BATTERY The electrolyte will vaporize so it is necessary to inspect and refill if necessary. Have your motorcycle checked by SYM Authorized Dealer or Franchised Dealer should any abnormality is found. Remove the right side cover, the electrolyte level should be between the upper and lower limit. If the electrolyte level is lower than the lower limit, remove the battery, then remove the cap from each cell and refill the distilled water to the upper limit.
CHECKING AND CHANGING FUSES Turn the main switch off and check if the fuse blows. Replace the blown fuse with the specified fuse. Do not use a fuse of a different capacity. Do not use copper wire or any other substitute for the fuse. Remove the left side cover, and you’ll find the fuse holder near battery. Open the fuse holder, and pull out the fuse. Check it for damage or broken. Fuses must be firmly secured with wire connectors when replacing. Loose connections will result in overhead and damage.
CHECKING THE FRONT AND REAR LIGHTS Start engine and turn on the head lamp switch. Check if head lamp and rear lamp come on. Check the brightness and direction of front light by wall to see if it is correct. Check the head lamp cover if it is dirty, crack, or loosen. CHECKING THE BRAKE LIGHT Turn the ignition switch key to “ON” position, hold the hand-braking levers for front and rear wheels. Check if the brake lights come on. Check the brake light cover if it is dirty, crack, or loosen.
CHECKING THE AIR CLEANER If the air cleaner is excessively dirty, engine performance and fuel consumption will be affected. Periodical cleaning is critical. The following is the procedure. 1. Remove the seat. 2. Remove the air cleaner cover screws and cover. 3. Remove the air cleaner element from the air cleaner case. 4. Check if the element is clean or not. Remove the dust from the surface of the element. Replace with a new one if the element is excessively dirty or damaged. 5.
DIAGNOSIS WHEN ENGINE DOES NOT STAR (1).Has the ignition switch key (2).Is there enough fuel in the fuel (3).Is the rear or front wheel been turned to “ON” tank? brakes applied when pressing position? starting button? 1/4 1/8 Turn signal light switch Horn button (4). Do you rotate the throttle valve handle while (5). Turn the ignition switch key “ON”, and press pressing starting the button? horn button down, if the horn does not sound, the fuse may have been blown.
1. Raise the motorcycle with the main stand, and to stand on the seat left side. Push the motorcycle forwarding to raise the main stand. CAUTION: Never started engine before raise the main stand. 2. Get on the motorcycle from the left side, and sit on the seat properly, keep your right foot firmly on the ground to prevent the motorcycle from falling. CAUTION: Apply foot brake on the rear wheel before driving off. 3.
Item Check Items Maintenance kilometer 300KM Every 1,000KM Every 3,000KM Every Every 6,000KM 12,000KM Maintenance Interval NEW 1 Month 3 Months 6 Months C Remarks 1 Year 1 Air cleaner element (Remark) I 2 Oil filter (Screen) C R 3 Oil filter (paper) R 4 Engine oil R I 5 Engine oil R I Replacement for every 5,000KM 6 Brake Fluid I I Replacement for every 20,000km 7 Tire, pressure I I 8 Battery I I C T2 R Replacement for every 3,000KM 9 Spark plug I I 10 S
T1 Model Item Specification Length Width Height Wheel base Net Weight Type Fuel Cooling type Displacement Compression ratio Max. HP Max.
