. CONTENTS 1. 2. 3. 4. 5. 6. 7. CONTENTS ................................................................................................................ CONTROL LOCATION ............................................................................................. BEFORE RIDING ...................................................................................................... USE GENUINE SPARE PARTS .............................................................................. SAFE RIDING .............
1. CONTENTS Wiring rubber cap .......................................................................................................... 23 Drive chain .................................................................................................................. 23 Cam chain adjustment ................................................................................................ 24 Tire inspection .........................................................................................................
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3. BEFORE RIDING This manual describes the correct usage of this motorcycle including safety riding, simple inspection methods and so on. For a more comfortable and safety riding, please read this manual carefully. For your benefit, please ask your SANYANG dealer the operating manual and carefully read the following: Correct use of the motorcycle. Pre-delivery inspection and maintenance.
. SAFE RIDING It is very important to be relax and clothe properly when riding, observe traffic regulations, do not rush, always drive carefully and relaxed. Obey all national and local laws and regulations. Usually, most people would ride their newly bought motorcycle very carefully, but after they became familiar with their motorcycles, they tended to become reckless which may result in an accident. To remind you: Please wear a safety helmet, and properly tighten the chin belt when riding a motorcycle.
. RIDING Keep the related parts of your body such as arms, palms, lumbar, and toes relax and ride with the most comfortable posture in order to be able to react quickly whenever it is necessary. Rider’s posture will greatly affect riding safety. Always keep your body’s gravity in the center of the seat, if your body’s gravity is on the rear part of seat, the front wheel load will be reduced, and this will cause the steering handle shaking. It is dangerous to ride a motorcycle with an unstable handle.
. USE OF EACH COMPONENT (The following is SYM 4 stroke air cooling 125/150 c.c. bike’s basic operation, and they could vary from different individual models. Please consult the end of this manual.) GAUGES The panel figure for speedometer may vary from model to model, but the location usually are the same.
6. USE OF EACH COMPONENT CAUTION: Do not wipe plastic components, e.g. instrument panel, headlight, with organic solvents such as gasoline…etc to avoid damaging these components. Speedometer： Indicates riding speed. Odometer： Indicates total accumulated distance traveled. Trip odometer : The rider can measure the trip odometers. It shows four digits; 3 in kilometers and 1 in hundred meter. (The trip odometer will return to zero if its measurement is over 1000 kilometers or turn the reset knob.
7. USE OF EACH COMPONENT OPERATION OF IGNITION SWITCH IGNITION SWITCH ON “Start” position Engine can be started in this position. Ignition switch key can not be removed. OFF “Stop” position Engine is shut off and can not be started in this position . Ignition switch key can be removed. OFF ON CAUTION: Never operate the ignition switch key when the motorcycle is running. To turn the ignition switch to “OFF”, will shut off the electrical system and that may result in a dangerous accident.
7. USE OF EACH COMPONENT USE OF BUTTONS Headlight switch High/Low Beam Switch Hazard switch Turn Signal Switch Electrical Starter Button Horn Switch Headlight Switch ON When the switch is turned to this position as the ignition switch turned to “ON”, headlight, rear light, and instrument panel light will come on. OFF When the switch is turned to this position, all lights will go off. Electrical Starter Button START This is a starting motor button (switch) for engine starting.
7. USE OF EACH COMPONENT Turn Signal Switch Turn signal lights are used when turning left/right or changing lane. Turn ignition switch to “ON”, and slide the turn signal switch to left or right. Then, the turn signal lights will flash. To release, simply return the turn signal light button to the original position. TURN R Right-side turn signal light flashing means you intend to make a right turn. TURN L Left-side turn signal light flashing means you intend to make a left turn.
7. USE OF EACH COMPONENT REAR SHOCK ABSORBER ADJUSTMENT There are five positions in each shock absorber can be adjusted. I: normal position. (light rode or good road condition) II~V: increase the spring tension gradually. Method of adjustment：heavier load or worse road condition) Pull up the shock absorber spring, adjust the adjuster. CAUTION: The left and right absorbers must be adjusted with the same position. Adjuster BRAKE I Avoid unnecessary sudden braking.
8. IMPORTANT POINTS AND CAUTIONS FOR STARTING ENGINE METHOD OF STARTING THE ENGINE (Start the engine with start motor) CAUTION: Please check the oil and fuel volume before starting the engine. Start the engine in a ventilative area. 1. Turn the ignition switch “ON position” with ignition key.. 2. Is there enough fuel in the fuel tank? 3. Shift the transmission into neutral. The neutral indicator (green) lights. 5.Don’t turn the throttle grip, press the starter 4.
8. IMPORTANT POINTS AND CAUTIONS FOR STARTING ENGINE CAUTION: If engine can not be started after starter motor running for 3~5 seconds, turn the throttle valve handle 1/8~1/4 turns, and then press starter button again for an ease start. In order to avoid damaging the starter motor, please do not press the starter button continuously over 15 seconds. If engine still can not be started after pressing starter button over 15 seconds, stop and wait for 10 seconds before start it again.
9. RIDING THE MOTORCYCLE SET UP RIDING Check the brakes and tire pressure before riding. 1. Squeeze the clutch lever fully, then push shift pedal down to engage the 1st gear. 2. Then release the clutch lever slowly, and at the same time, open the throttle gradually, the motorcycle will move. CAUTION: After the engine was started and before riding, don’t operate the throttle to rise up the engine speed. Change the gear position according to the driving speed.
9. RIDING THE MOTORCYCLE RIDING IN GRADE Up Grade Riding up a slightly grade can ride with high position gear. Under heavy loading or steep grade riding condition, It must ride with low gear. Down Grade Close the throttle and operate the brakes when riding down a slight grade. Shift the gear to low gear in case of heavy loading or riding down steep grade condition. CAUTION: Braking apply both the front and rear brakes. TRANSMISSION OPERATION The change pedal is located on the left side of the engine.
9. RIDING THE MOTORCYCLE THE CONTROL OF THROTTLE VALVE HANDLE Deceleration Acceleration : To increase speed. When riding on an inclined road, turn the throttle valve handle slowly to allow Acceleration the engine to output its power. Deceleration : To decrease speed. Maintenance Performance-During the initial period, it is better to ride in low speed for running the engine in good condition and long life. During the first month or first 1,000 km, never excess 80km/h. Avoid abrupt acceleration.
9. RIDING THE MOTORCYCLE PARKING METHOD Brake-Apply both the front and rear brakes. Close the throttle then squeeze the brake control lever. “Brake slightly in beginning, then squeeze tightly”, it is the best way to brake. CAUTION: Use of only the front or brake may cause wheel slip. When approaching the parking lot: 1. Turn on the turn signal light early, and pay attention to the vehicles in front, from rear, left and right, then take the inner lane and approach slowly. 2.
10. INSPECTION AND MAINTENANCE BEFORE RIDING (Please refer to the components location diagram for the following components.) ROUTINE INSPECTION Check Items Check Key Points Engine Oil Is there enough engine oil? Fuel Is it enough? Is it Octane 90 or above Front Braking condition? (Brake lever free play: 10~20mm) Rear Braking condition? (Brake pedal free play: 20~30mm) Front Is tire pressure normal? 2 (Standard: 1.75kg/cm ) Rear Is tire pressure normal? 2 2 (Standard: 2.0 kg/cm for 1 person, 2.
10. INSPECTION AND MAINTENANCE BEFORE RIDING FUEL COKE CLEANING The fuel cock is on the left-lower side of the fuel tank. There is a fuel cup on the fuel cock, and it must be cleaned period. Remove the cup filter oil ring and replace the filter if necessary. Assemble the above parts. Leakage Check fuel cup, tank, tube and carburetor for leaks. ENGINE OIL INSPECTION AND CHANGE Oil in INSPECTION: 1.
10. INSPECTION AND MAINTENANCE BEFORE RIDING OIL FILTER CLEANING The oil filter in engine left side, near change pedal. Open the filter nut assembly of the filter, and remove the filter. Remove the foreign materials from the filter by using a gasoline or air spraying gun. WARNING: Oil level will not be correct when checking the oil level with the motorcycle parked on an unleveled ground or immediately after the engine stopped. Engine and exhaust pipe are hot right after engine stopped.
10. INSPECTION AND MAINTENANCE BEFORE RIDING Adjustment: The indentation of brake adjustment nut must be aligned with the pin. (see below figure) Adjustment nut Pin To increase free play To decrease free play Adjustment nut Turn the adjustment nut on brake arm of front and rear wheels to adjust the free play of hand-brake lever. Hold the hand-brake levers after adjusting with both hands until there is effective brake feeling. Measure the free play with a rule.
10. INSPECTION AND MAINTENANCE BEFORE RIDING THROTTLE VALVE HANDLE CLEARANCE ADJUSTMENT Correct clearance allows throttle vale handle to rotate 2~6mm. Loosen the lock nut first, then turn the adjust nut to adjust. Tighten the lock nut securely when finished. 2~6 mm Check Items: 1. Check throttle valve cable to see if it can be moved smoothly from a closed position to a wide open position. 2. Rotate steering handle from side to side to check if the throttle valve cable is interfered. 3.
10. INSPECTION AND MAINTENANCE BEFORE RIDING CAM CHAIN ADJUSTMENT If cam chain is too slack which will affect valve timing and influence engine operation. Adjust the chain according to the following procedure: Cam chain adjuster Check the cam chain by listening for chain noise during the engine idling speed. When the chain produces a chattering noise, it is an indication that the chain is too loose, and if it is a whining noise the chain is too tight.
10. INSPECTION AND MAINTENANCE BEFORE RIDING STEERING HANDLE FRONT SHOCK ABSORBERS INSPECTION Perform this check with engine shut off and ignition switch key removed. Visual check front shock absorbers for damage. Operate steering handle up and down, and check front shock absorbers for noises due to bends. Check the bolts and nuts of front shock absorbers with wrenches for tightness.
10. INSPECTION AND MAINTENANCE BEFORE RIDING INSPECTION AND MAINTENANCE OF BATTERY The electrolyte will vaporize so it is necessary to inspect and refill if necessary. Have your motorcycle checked by SYM Authorized Dealer or Franchised Dealer should any abnormality is found. Remove the right side cover, the electrolyte level should be between the upper and lower limit.
10. INSPECTION AND MAINTENANCE BEFORE RIDING CHECKING AND CHANGING FUSES Turn off ignition switch, and check fuses if they are intact. Replace the blown fuse with a new one having the same specified amperage rating (15A). Using a fuse of more than 15 amperes, a brass or iron wire to replace a blown fuse is strictly prohibited to avoid damaging the electrical system and the circuit. Remove the left side cover, and you’ll find the fuse holder near battery. Open the fuse holder, and pull out the fuse.
10. INSPECTION AND MAINTENANCE BEFORE RIDING CHECKING THE FRONT AND REAR LIGHTS Start engine and turn on the head lamp switch. Check if head lamp and rear lamp come on. Check the brightness and direction of front light by wall to see if it is correct. Check the head lamp cover if it is dirty, crack, or loosen. CHECKING THE BRAKE LIGHT Turn the ignition switch key to “ON” position, hold the hand-braking levers for front and rear wheels. Check if the brake lights come on.
10. INSPECTION AND MAINTENANCE BEFORE RIDING CHECKING THE AIR CLEANER If air cleaner is clogged by dust, engine performance and fuel economy will be affected, so, it’s important to do periodic maintenance. 1. Remove the left side cover by removing the one screw. 2. Remove the air cleaner cover by removing the three screws. 3. Remove the air cleaner element. Wash the element in clean solvent and wrap it in dry cloth to try thoroughly. 4.
11. WHEN THERE IS AN ABNORMAL CONDITION OR A TROUBLE DIAGNOSIS WHEN ENGINE DOES NOT STAR (1).Has the ignition switch key (2).Is there enough fuel in the fuel (3).Is the rear or front wheel been turned to “ON” tank? brakes applied when pressing position? starting button? 1/8 1/4 Turn signal light switch Horn button (4). Do you rotate the throttle valve handle while (5).
14. CAUTIONS FOR RIDING MOTORCYCLE 1. Raise the motorcycle with the main stand, and to stand on the seat left side. Push the motorcycle forwarding to raise the main stand. CAUTION: Never started engine before raise the main stand. 2. Get on the motorcycle from the left side, and sit on the seat properly, keep your right foot firmly on the ground to prevent the motorcycle from falling. CAUTION: Apply foot brake on the rear wheel before driving off. 3.
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16. SPECIFICATION Model Wolf 125 Wolf 150 Length 1,890 mm 1,980 mm Width 774 mm 774 mm Height 1,060 mm 1,060 mm Wheel base 1,220 mm 1,250 mm Net Weight 114.5 kg 121 kg Item Specification Type 4- stroke single cylinders engine Fuel Unleaded (octane 90 or higher) Cooling type Displacement Compression ratio Max. HP Max. torque Air-cooled 124.0 c.c. 149.4 c.c. 9:1 9.3:1 14 ps/9,500 rpm 15 ps/8,500 rpm 1.0 kg-m/7,500 rpm Idle 1.
16. SPECIFICATION Model PA12B PA12C Length 1,910 mm 1,925 mm Width 760 mm 725 mm Height 1,030 mm 1,075 mm Wheel base 1,210 mm 1,235 mm Net Weight 118.5 kg 124 kg Item Specification Type 4- stroke single cylinders engine Fuel Unleaded (octane 90 or higher) Cooling type Air-cooled Displacement 124.0 c.c. Compression ratio 9.0:1 Max. HP 14 ps/9,500 rpm Max. torque 1.
SYMEN 2006/01 35 英
