. CONTENTS 1. CONTENTS .................................................................................................................... 1 2. USE GENUINE SPARE PARTS ...................................................................................... 3 3. CONTROL LOCATION ................................................................................................... 4 4. SAFE RIDING PRECAUTIONS ..................................................................................... 12 5.
1. CONTENTS 7. INSPECTION AND MAINTENANCE BEFORE RIDING ............................................... 34 Brake ........................................................................................................................................... 34 Engine oil inspection and change ................................................................................................. 35 Transmission oil inspection and change ...................................................................................
2. USE GENUINE SPARE PARTS In order to maintain the ATV best performance, each part’s quality, material, and machined precision must conform with the design requirements. “SYM Genuine Spare Parts” were made from the same high quality materials used for the original ATV. No parts would be sold to the market until they could meet the designed specifications through sophisticated engineering and stringent quality control.
3. CONTROL LOCATION WARING MARK WARNING WARNING Overloading this ATV or carrying cargo Improperly can change handling, stability and braking performance and can lead to an accident. Never exceed the maximum rear cargo Limit(combined weight on the rear rack And in the storage area) of:13.6kg(30lbs). Refer to instructions in the Owner’s Manual. Improper tire pressure or Overloading can cause loss of control. Loss of control can result in severe injury or death. COLD TIRE PRESSURE FRONT :27±1 kpa. 0.27±0.
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3. CONTROL LOCATION y Operating this ATV if you are under the age of 16 increases you chance of severe injury or death. y Do not operate after consuming alcohol or drugs. y Operator’s performance capability is reduced by the influence of alcohol or drugs.
3. CONTROL LOCATION y Know the terrain where you ride. Ride cautiously in unfamiliar areas. Stay alert for holes, rocks, or roots in the terrain, and other hidden hazards which may cause the machine to upset. y Be familiar the terrain where you ride. You may not have enough time to react on the unfamiliar terrain such as hidden rocks, bumps, or holes. Be sure to go slowly any carefully when operating on unfamiliar terrain.
3. CONTROL LOCATION y If your ATV has stalled or stopped and you believe you can continue up the hill, restart carefully to make sure you do not lift the front wheels which could cause you to lose control. If you are unable to continue up the hill, dismount the ATV on the uphill side. Physically turn the ATV around and then descend the hill. y Avoid wheelies and jumping. You may lose control of the machine or overturn.
4. SAFE RIDING PRECAUTIONS To make a turn on level ground: y Steer the handlebar and lean your body toward the inside of the turn. Leaning helps balance the vehicle, and it feels more comfortable. Leaning into a turn is an important technique to master in riding an ATV. y When approaching a curve, slow down and begin to turn the handlebar. Next, put your weight on the footboard to the outside of the turn(opposite the turning direction) and lean your upper body forward into the turn.
4. SAFE RIDING PRECAUTIONS y Although the from and rear brakes have separate controls, your ATV’s four-wheel drive interconnects all four wheels. So operating any brake con will cause braking at both the front and rear wheels. y As a general rule, the front braking system provides about 70 percent of total stopping power. y For full braking effectiveness, use both the pedal and lever simultaneously. Using braking systems will stop your ATV faster with greater stability.
4. SAFE RIDING PRECAUTIONS y Crossing a sloping surface requires a properly position on your weight to maintain proper balance. Be sure that you have learned the basic riding skills on flat ground before crossing a sloping surface. Avoid slopes with slippery surfaces or rough terrain that may upset your balance. y When traveling across a slope, lean your body in the uphill direction. It may be necessary to front wheels slightly uphill. When riding on slopes, do not make sharp turns.
4. SAFE RIDING PRECAUTIONS y y y y y 15 It’s usually advisable to descend hills with the ATV pointed straight downhill. Avoid angles that would cause the vehicle to lean sharply to one side. On downhills, shift your weight back. As you approach a downhill, stop and survey the terrain below. Never ride past the limit of your visibility. Never go down a hill at high speed. Use mainly the rear brake to control speed. Avoid using either the front brake or rear brake hard or abruptly when riding down hills.
5. USE OF EACH COMPONENT Gauges The following is SYM ATV basic operation. The indicators and displays on your ATV keep you informed, alert you to possible problems, and make your riding safer and more enjoyable.
5. USE OF EACH COMPONENT Instrument ⑴ ⑵ ⑴ Speedometer: This shows your speed in kilometers per hour (km/h) and in mileage per hour(mph). ⑵ Odometer: This odometer shows the total kilometers this motor has been driven.
5. USE OF EACH COMPONENT Function indicator ⑷⑴ ⑵ ⑶ ⑴ Water temperature indicator： Lights when coolant temperature is high enough to adversely affect the service life of the engine. If the coolant high temperature indicator comes on while you are riding, immediately bring the vehicle to a stop, turn the engine off and let it cool. ⑵ High beam indicator： This indicator comes on when the high beam headlight switch is turned on.
5. USE OF EACH COMPONENT Gearshift indicator ⑴ ⑵⑶ ⑴ Neutral indicator： Lights when the transmission is in neutral. Use neutral when you star the engine, or if it is necessary to stop briefly with the engine idling. ⑵ Reverse indicator： Lights when the transmission is in reverse. Use this position to ride reverse. ⑶ Forward indicator： Use this position to ride forward. Use this position for normal riding.
5. USE OF EACH COMPONENT Ignition switch ⑵⑴ ⑴“ ” position: y Engine can be started in this position. y Ignition switch key can not be removed. ⑵ “OFF” position: y Engine is shut off and can not be started in this position. y Ignition switch key can be removed.
5. USE OF EACH COMPONENT Steering handle lock (1) (1) Steering handle lock The steering handle lock is located on the steering stem directly below the steering head. y Turn the steering handle fully to the left y Insert the ignition switch key into the lock y Turn the key clockwise, then the steering handle can be locked. y Remove the Ignition switch key. y When unlocking, simply turn the key anti-clockwise. NOTE: y y y For preventing the vehicle to be stolen, lock the handle bar when parked.
5. USE OF EACH COMPONENT Use of buttons ⑴ Left handle - switch 1 ⑵ ⑶ ⑴ Electrical Starter Button This is a starting motor button (switch) for engine starting. With the main switch "ON", press this button while holding the front or rear brake lever will start the engine. ⑵ High/Low Beam Switch This is for high beam. This is for low beam. (Please turn to low beam when riding in city) When the switch is turned to this position, all lights will go off.
5. USE OF EACH COMPONENT Use of buttons Left handle - switch 2 ⑴ ⑵ ⑶ (A) (B) ⑴Turn Signal Light Switch Right-side turn signal light flashing means you intend to make a right turn. Left-side turn signal light flashing means you intend to make a left turn. ⑵Horn Switch Press this button down when ignition switch is in the “ON” position to sound, the horn. ⑶Choke lever y y y y 〝(A)〞fully OFF ,〝(B)〞fully ON. When the engine starts possibly can use reaches this point choke lever.
5. USE OF EACH COMPONENT Throttle lever (A) ⑴ (B) (1).Throttle lever control (A) Acceleration : Pulls the pole with the thumb pressure to be possible to advance engine rpm. (B) Deceleration : The release pulls on the pole the pressure, then reduces the engine rpm.
5. USE OF EACH COMPONENT Gearshift lever The gearshift lever has three position: Forward (F)、Neutral (N)、Reverse (R). Neutral (N) Use neutral when you start the engine, or if it is necessary to stop briefly with the engine idling. Forward (F) Use this position for normal riding. Reverse (R) Use this position to ride in reverse. If you need to ride in reverse, make sure the area behind you is clear and only operate the ATV at low speed.
5. USE OF EACH COMPONENT Seat removal (1) 1.Pull the seat lock lever(1) at the Underneath of the seat. 2.The slippery seat back and lifts it.
5. USE OF EACH COMPONENT Fuel tank cap (3) (2) (1) (1) fuel fill cap (2) breather tube (3) fuel gauge FUEL INSPECTION y Turn main switch key to "ON" position, and check fuel gauge's needle range to make sure there is enough amount of fuel in the fuel tank. y This engine is designed for using the unleaded fuel of Octane 90 or above. y Firmly secure the main stand on the ground, shut off the engine and keep flames away from the motorcycle when refueling.
5. USE OF EACH COMPONENT Brake (1) (2) (3) (1) Rear brake lever The rear brake lever is used to slow or stop your ATV .To operate, pull the lever. (2) Front brake lever The front brake lever is used to slow or stop your ATV .To operate, pull the lever. (3) 4W brake pedal The rear brake pedal is used to slow or stop your ATV .To operate, depress the pedal. y Use front and rear wheel brakes simultaneously when braking.
5. USE OF EACH COMPONENT Parking brake (2) (A) (1) ⑴ lock lever ⑵ front brake lever/parking lever (A) to lock y The lock lever(1)on the front brake lever(2)allows it to be used as a parking brake. To operate, first squeeze the front brake lever and then lock it with the lock lever. y Before using parking brake, please make sure your ATV is parking on a flat surface.
5. USE OF EACH COMPONENT Rear cushion adjustment hard soft y y y y The front and rear suspension are both adjustable. The rear cushion is 5 stage adjustable type. It's set at 3rd stage when manufactured, and you can adjust it depending on your need. Turn counterclockwise to harden it, and turn clockwise to soften it. Turn counterclockwise to harden it, and turn clockwise to soften it. Mark sure adjust both cushion at the same time to be sure the riding stability.
5. USE OF EACH COMPONENT Accessory socket ⑴ ⑵ ⑶ (1) power supply comp (2) accessory socket (3) cap The accessory socket(2)is attached to the left side of the body.You can use the accessory socket to power a trouble light, spotlight, radio, or cell phone, etc. CAUTION: y y y Do not plug in any head-generating accessory such as an automobile cigarette lighter because it can damage the socket. Do not use the socket in raining day. Do not splash water or other liquid on socket when using the socket.
6. IMPORTANT POINTS AND CAUTIONS FOR STARTING ENGINE Starting & stopping the engine For yours safety, please avoid in the seal area, for example the garage, the start or does moves the engine. In your ATV waste gas includes the virulent carbon monoxide, can fast gather in the seal area and can cause the disease or the death. (1) (2) (1) Ignition switch (2) neutral indicator 1.Before starting, Select level surface and lock the parking brake . 2.Turn ignition switch key to the “ON” position. 3.
6. IMPORTANT POINTS AND CAUTIONS FOR STARTING ENGINE 【When starting engine with kick starting lever】 y Turn the main switch to ON, press the starting lever forcefully by foot with the throttle valve handle in the closed position. y Return the starting lever back to its original position after the engine has been started. CAUTION: y .Do not use kick when battery does not correctly connect to wire or there is no battery on ATV. Parking y y y y y Lock for lever parking area.
7. INSPECTION AND MAINTENANCE BEFORE RIDING Brake Stops ATV in the level ground, the inspection oil level has in the lower limit? (Replenishment of brake fluid) 1.Loosen the screws and remove the master cylinder cover. 2.Wipe clean foreign materials , dirt around the reservoir, being careful not to let foreign materials fall into the reservoir. 3.Remove the diaphragm plate and the diaphragm. 4.Add brake fluid to upper level. 5.
7. INSPECTION AND MAINTENANCE BEFORE RIDING Engine oil inspection and change Upper limit Lower limit (3) (2) (1) (1) Engine oil (2) Transmission oil window (3) Transmission oil Lower limit INSPECTION 1. Uses main parking places standpoint ATV in the level ground, will remove the oil gauge later to stop in the engine the 3~5 minute. Wipes the oil mass oil to count with then inserts it to enter the drive pipe again (Do not rotate it.) 2.
7. INSPECTION AND MAINTENANCE BEFORE RIDING Transmission oil inspection and change INSPECTION: y When ATV is stopped in the level ground, stop the engine and wait 3~5 minutes, Wipe the transmission oil screen and check whether the oil level is above lower limit or not. OIL REPLACEMENT: y Stop the engine on a level ground. Remove the infusion bolt and drain bolt, drain out the oil. y Install the drain bolt and tighten it. Fill new transmission oil (650 c.c.), and install the infusion bolt and tighten it.
7. INSPECTION AND MAINTENANCE BEFORE RIDING Oil filter cleaning Open the filter nut assembly of the element, and remove the element. Remove the foreign materials from the element by using a gasoline or air spraying gun. WARNING: y Oil level will not be correct when checking the oil level with the motorcycle parked on an unleveled ground or immediately after the engine stopped. y Engine and exhaust pipe are hot right after engine stopped.
7. INSPECTION AND MAINTENANCE BEFORE RIDING Coolant (1) (2) (1) Main radiator (2) Reserved tank Maintaining the coolant will allow the cooling system to work properly and prevent freezing, overheating, and corrosion. COOLING SYSTEM INSPECTION 1. Stops ATV in the level place 2. Check reserved tank from viewing window to see if coolant level is between the upper limit and lower limit mark. 3 Add coolant up to upper mark if coolant is close to the lower mark.
7. INSPECTION AND MAINTENANCE BEFORE RIDING (1) (2) (3) (1) Reserved tank (2) UPPER level mark (3) LOWER level mark (Check the cooling system for leakage) y Check radiator and piping for leakage. y Check the ground where the vehicle is parked for water dripped from the vehicle. Replenishment of coolant Always keep radiator cap tightly closed. 1. Support vehicle on a level ground. 2. Remove the front cover. y Open reserved tank cap, refill coolant until reaches the upper limit.
7. INSPECTION AND MAINTENANCE BEFORE RIDING Coolant recommended: SYM Bramax radiator agent Concentration: 50% Radiator capacity:: Main radiator: 800 c.c. Reserved tank: 350 c.c. CAUTION: y Use soft water when mixing coolant. y Please pay special attention that using poor quality coolant may shorten the service life of the radiator. y Coolant should be changed once a year normally.
7. INSPECTION AND MAINTENANCE BEFORE RIDING A reference table for anti-freeze concentration percentages under different temperatures 1. Radiator anti-freeze specification for this ATV is H68. (SYM Bramax radiator agent) 2. Proper anti-freeze percentages for different frozen temperatures are as follows: Anti-freeze percentage Frozen temperature Remark 20% -8 50% concentration is used 30% -15 for all ATV before delivery 40% -24 effectiveness of anti- 50% -36 freeze. to ensure the 3.
7. INSPECTION AND MAINTENANCE BEFORE RIDING Spark plug replacement & inspection 0.8mm (1) (1).SPARK PLUG CAP CHECKING THE SPARK PLUG y Remove the cap of spark plug cable (remove the spark plug using the spark plug wrench in the tool kit. y Check the electrode if it is dirty or fouled by carbon deposits. y Remove the carbon deposits on the electrode with steel wire, and clean the spark plug with gasoline, then, wipe dry with a rag. y Check the electrode, and adjust its gap to 0.8 mm.
7. INSPECTION AND MAINTENANCE BEFORE RIDING Battery The storage battery is located underneath the seat. (2) (1) (1) Battery (2) Rubber band 1. make sure the ignition switch is OFF. 2. Remove the seat. 3. Release the rings and remove the rubber band. 4. Disconnect the negative(-) terminal lead from the battery first, then disconnect the positive(+) terminal lead. 5. Remove the battery. 6. Only if you have regularly ride otherwise charges the battery. 7.
7. INSPECTION AND MAINTENANCE BEFORE RIDING INSTALLATION 1. Install in reverse order of removal. 2. Check all bolts and other fasteners are secure. Negative Positive CAUTION: y Keep the ATV battery clean. If the battery’s posts are corroded and/or are covered with white powder clean them with warm water. y If there is obvious corrosion on the battery terminals, disconnect the battery cables and remove the corrosion with a steel brush.
7. INSPECTION AND MAINTENANCE BEFORE RIDING Air cleaner (1) (1) Cover screws 《DISASSEMBLE PRCEDURE》 1. Remove mounting screws from air cleaner cover. 2. Remove the air cleaner cover, then remove filter element. 3. Take the element out and clean it. (Refer to maintenance schedule.) 《ASSEMBLE PRCEDURE》 Assemble the air cleaner in reverse order of disassemble. Before put the filter element in, please add about 10g SAE30 oil on the element to keep the ability of filtering.
7. INSPECTION AND MAINTENANCE BEFORE RIDING Fuse Fuse box is on the frame body, remove the seat then you can see the fuse box is on the frame body right side. Turn off ignition switch, and check fuses if they are intact. Replace the blown fuse with a new one having the same specified amperage rating (20A or 15A or 10A). Using a fuse which the amperes is larger than specification, a brass or iron wire to replace a blown fuse is strictly prohibited to avoid damaging the electrical system and the circuit.
7. INSPECTION AND MAINTENANCE BEFORE RIDING Tire AIR PRESSURE The suitable gasification barometric pressure tire provides is holding controls, the tire mileage and rides while comfortableness and so on an aspect best combination. Generally speaking, the barometric pressure is insufficient the tire can wear unevenly, regarding holds controls as well as has many possibly can because the adverse effect which the heat so that damages.
8. TOOL KIT This tool bag is the storage underneath the seat in the storage room storage box. The tools in the kit are sufficient to perform routine maintenance and simple repairs.
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10. SPECIFICATION Model Item UA18A Specification length 1,765 mm width 1,040 mm Height 1,135 mm Wheel base 1,115 mm Net Weight 199kg Type 4- stroke 4V electroplated ceramic cylinders engine Fuel UNLEADED(OCTANE 92 OR HIGHER) Cooling type Water-cooled Displacement 171.2 Compression ratio 10.8:1 Max. HP 14 ps / 7,000 rpm Max. torque 1.
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