THE ARTICLES MENTIONED BELOW ARE APPLICABLE ONLY FOR THE UNITED STATES AND CANADA. 1. NOISE EMISSION WARRANTY SANYANG INDUSTRY CO.,LTD. warrants that this exhaust system, at the time of sale, meets all applicable U.S. EPA Federal noise standards. This warranty extends to the first person who buys this exhaust system for purposes other than resale, and to all subsequent buyers. Warranty claims should be directed to: 3,chung-Hua Road, Hukou, Hsin-Chu Taiwan, R.O.C Tel:+886 35981911 Fax:+886 35981844 2.
4. SAFETY DEFECT REPORT SANYANG INDUSTRY CO., Ltd. NO. 3,chung-Hua Road Hukou Shiang Hsin-Chu County, 303 Taiwan, R.O.C Reporting Safety Defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Sanyang Industry Co., Ltd.
INTRODUCTION Thank you for your support by purchasing SYM ATV, model code UA60A-A. The ATV of your choice is the result of numerous customer satisfactions, carried out by the expertise of motor vehicles. Now you can enjoy good time with SYM product, and live well with our “Engine of Life.” Before riding, please read and understand this manual first. It not only can ensure your pleasure and safety during riding, but also tell you how to maintain your ATV properly.
This Operator’s Guide utilizes the following symbols to emphasize particular information: CAUTION: Denotes an instruction which, if not followed, could severely damage vehicle components. WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death. DANGER The Safety Alert Symbol indicates a potential personal injury hazard.
1. 2. 3. 4. 5. CONTENTS ...................................................................................................... 1 USE GENUINE SPARE PARTS......................................................................... 3 CONTROL LOCATION ..................................................................................... 4 SAFE RIDING PRECAUTIONS........................................................................ 14 USE OF EACH COMPONENT .........................................................
7. INSPECTION AND MAINTENANCE BEFORE RIDING ................................ 41 Brake 1 .................................................................................................................................... 41 Brake 2 .................................................................................................................................... 42 Engine oil inspection and change ........................................................................................
In order to maintain the ATV best performance, each part’s quality, material, and machined precision must conform with the design requirements. “SYM Genuine Spare Parts” were made from the same high quality materials used for the original ATV. No parts would be sold to the market until they could meet the designed specifications through sophisticated engineering and stringent quality control.
WARING MARK WARNING WARNING 。Never carry passenger on rear carrier. 。maximum load:85kg(187lbs). 。Fuel vapors can be a fire or explosion hazard. To avoid injury or death, never store fuel or flammable liquids in this storage compartment. 。Storage should not exceed 0.5kg(1lb). WARNING 。Never carry passenger on front carrier. 。Maximum load:45kg (100lbs). 4 3.
WARNING WARNING Improper ATV use can result in SEVERE INJURY or DEATH Improper tire pressure or overloading can cause loss of control, resulting in SEVERE INJURY or DEATH.
Tool kit compartment Owner`s manual storage Rear cargo rack Seat lock lever Right footpeg 6 3.
Front brake lever Power supply Rear brake lever Turn signal light Coolant reserve tank Left footpeg 3.
Fuel fill cap Front storage compartment Air cleaner Muffler 8 3.
Gearshift lever Fuel valve Recoil Starter grip Oil filler cap Rear brake pedal 3.
Rear brake fluid reservoir Front brake fluid reservoir Throttle Choke Lever Fuel fill cap 10 3.
y Operating this ATV if you are under the age of 16 increases you chance of severe injury or death. y Do not operate after consuming alcohol or drugs. y Operator’s performance capability is reduced by the influence of alcohol or drugs. 3.
y Know the terrain where you ride. Ride cautiously in unfamiliar areas. Stay alert for holes, rocks, or roots in the terrain, and other hidden hazards which may cause the machine to upset. y Be familiar the terrain where you ride. You may not have enough time to react on the unfamiliar terrain such as hidden rocks, bumps, or holes. Be sure to go slowly any carefully when operating on unfamiliar terrain. 12 3.
y If your ATV has stalled or stopped and you believe you can continue up the hill, restart carefully to make sure you do not lift the front wheels which could cause you to lose control. If you are unable to continue up the hill, dismount the ATV on the uphill side. Physically turn the ATV around and then descend the hill. y Avoid wheelies and jumping. You may lose control of the machine or overturn. 3.
To make a turn on level ground: y Steer the handlebar and lean your body toward the inside of the turn. Leaning helps balance the vehicle, and it feels more comfortable. Leaning into a turn is an important technique to master in riding an ATV. y When approaching a curve, slow down and begin to turn the handlebar. Next, put your weight on the footboard to the outside of the turn(opposite the turning direction) and lean your upper body forward into the turn.
y Travel when easy slippery road surface, moves the body to front, is helpful to the vehicles advance. y Although the from and rear brakes have separate controls, your ATV’s four-wheel drive interconnects all four wheels. So operating any brake con will cause braking at both the front and rear wheels. y As a general rule, the front braking system provides about 70 percent of total stopping power. y For full braking effectiveness, use both the pedal and lever simultaneously.
Crossing Hills or Slopes y To maintain balance and stability when riding across a slope, you need to shift weight toward the uphill side of the vehicle. To do this, move your body off the center of the seat and lean toward the uphill side. y Avoid hills with extremely slippery or loose surfaces. Shift your weight to the uphill side of the ATV. y Avoid crossing hills that are excessively steep, slippery or rough.
y Crossing a sloping surface requires a properly position on your weight to maintain proper balance. Be sure that you have learned the basic riding skills on flat ground before crossing a sloping surface. Avoid slopes with slippery surfaces or rough terrain that may upset your balance. y When traveling across a slope, lean your body in the uphill direction. It may be necessary to front wheels slightly uphill. When riding on slopes, do not make sharp turns.
y It’s usually advisable to descend hills with the ATV pointed straight downhill. Avoid angles that would cause the vehicle to lean sharply to one side. y On downhills, shift your weight back. y As you approach a downhill, stop and survey the terrain below. Never ride past the limit of your visibility. Never go down a hill at high speed. y Use mainly the rear brake to control speed. Avoid using either the front brake or rear brake hard or abruptly when riding down hills.
Gauges The following is SYM ATV basic operation. The indicators and displays on your ATV keep you informed, alert you to possible problems, and make your riding safer and more enjoyable.
Instrument (3) (1) (2) (4) (A) (1) Time setting Set time in 12 hour mode. (2) Speedometer: This shows your speed in kilometers per hour (km/h). (3) Fuel Gauge： The fuel gauge doesn’t come on when the main switch is at “OFF” position. When key switch is turned to “ON”, and the “pointer” indicates above “E” position, it shows how much fuel in the tank, and also the fuel indicator light keeps coming on. (4) Odometer: This odometer shows the total kilometers this ATV has been driven.
Function indicator (1) (2) (3) (4) (5) (6) (1) Turn signal Indicator： The left or right Indicator will be flashing according to the operated directions of turn signal light switch when it is turned on. (2) High beam indicator： This indicator comes on when the high beam headlight switch is turned on. (3) 4WD indicator 2wd mode : the 4wd indicator goes off 4wd mode : the 2wd indicator goes on (4) Engine Oil Pressure Warning Light When the oil pressure is low, the indicator light goes on.
Gearshift indicator (1) (2) (3) (4) (5) (1) Low indicator： Use this position to get more power when climbing, dragging extra load, and for better acceleration. (2) Hi indicator： Use this position to ride forward. Use this position for normal riding. (3) Neutral indicator： Lights when the transmission is in neutral. Use neutral when you star the engine, or if it is necessary to stop briefly with the engine idling. (4) Reverse indicator： Lights when the transmission is in reverse.
INFORMATION OF BUTTON (1) (2) (1) “MODE” button : • When key switch is turned to “ON”, Press “MODE” button to change between “TOTAL” “TRIP” modes. • Under TRIP mode, press “S” button continuously to reset the TRIP kilometer readings. (2) “SET” button : • Set time in 12 hour mode. ODO mode and the vehicle is standing still, press “SET” for above 2 seconds to enter CLOCK mode. Press “MODE” button shortly to enter time setting mode. CLOCK + HOUR → CLOCK + MIM (10 MIN.) → CLOCK + MIN ( 1 MIN.
Ignition switch (2) (1) “ ” position: y Engine can be started in this position. y Ignition switch key can not be removed. (2) “OFF” position: y Engine is shut off and can not be started in this position. y Ignition switch key can be removed. 24 5.
Steering handle lock (1) (1) Steering handle lock The steering handle lock is located on the steering stem directly below the steering head. y Turn the steering handle fully to the left. y Insert the ignition switch key into the lock. y Turn the key clockwise, then the steering handle can be locked. y Remove the Ignition switch key. y When unlocking, simply turn the key anti-clockwise. NOTE: y For preventing the vehicle to be stolen, lock the handle bar when parked.
Use of buttons Left handle - switch 1 (1) (2) (3) (1) Electrical Starter Button This is a starting motor button (switch) for engine starting. With the main switch "ON", press this button while holding the front or rear brake lever will start the engine. (2) High/Low Beam Switch This is for high beam. This is for low beam. (Please turn to low beam when riding in city) When the switch is turned to this position, all lights will go off.
Use of buttons Left handle - switch 2 (1) (2) (3) (A) (B) (1) Turn Signal Light Switch Right-side turn signal light flashing means you intend to make a right turn. Left-side turn signal light flashing means you intend to make a left turn. (2) Horn Switch Press this button down when ignition switch is in the “ON” position to sound, the horn. (3) Choke lever y 〝(A)〞fully OFF ,〝(B)〞fully ON. y When the engine starts possibly can use reaches this point choke lever.
Throttle lever (A) (1) (B) (1) Throttle lever control (A) Acceleration : Pulls the pole with the thumb pressure to be possible to advance engine rpm. (B)Deceleration : The release pulls on the pole the pressure, then reduces the engine rpm. 28 5.
2W/4W BUTTON (1) (1) 2WD/4WD select switch The 2WD/4WD select switch (1) is located above the throttle lever. To select the drive mode, slide the 2WD/4WD select switch to the desired position. NOTE: y When the power could not be transfered to the rear wheels efficiently, switch to the 4WD mode. y Makes sure the vehicle is completely stopped before switching 2WD mode to 4WD mode, or reversed. 5.
Gearshift lever 1 The gearshift lever has three position: LOW (L)、HI (H)、Neutral (N)、Reverse (R)、Park (P). Low (L) Use this position to get more power when climbing, dragging extra load, and for better acceleration. Hi (H) Use this position for normal riding. Neutral (N) Use neutral when you start the engine, or if it is necessary to stop briefly with the engine idling. Reverse (R) Use this position to ride in reverse.
Gearshift lever 2 1. Bring the vehicle to a complete stop, then make sure the transmission is in neutral. 2. Depress and hold down the rear brake level. 3. Be sure there are no obstacles or people in the way. 4. Correctly to catch the rod to disperse into to the R files. CAUTION: y If the gearshift lever is moved while the vehicle is moving, the sub transmission may be damaged.
Seat removal (1) 1. Pull the seat lock lever (1) at the Underneath of the seat. 2. The slippery seat back and lifts it. 32 5.
Fuel tank cap (1) (1) Fuel fill cap FUEL INSPECTION y This engine is designed for using the unleaded fuel of Octane 90 or above. y Firmly secure the main stand on the ground, shut off the engine and keep flames away from the motorcycle when refueling. y Do not fill above fuel upper limit level when refueling. y Fuel tank capacity 19liters. 5.
Fuel Valve (A) (B) (1) (C) (1) Align the pointer toward the desired position (A) ON position (B) OFF position (C) RES position ON Allows fuel to flow to carburetor. This is the normal position for operation of the vehicle. OFF Stops fuel supply to carburetor. Turn valve to OFF position when ATV is not being operated or when transporting. RES (RESERVE) When fuel is exhausted in the fuel tank when in the ON position, an emergency supply of fuel is available by turning the tab to RES.
Brake (1) (2) (3) (1) Rear brake lever The rear brake lever is used to slow or stop your ATV .To operate, pull the lever. (2) Front brake lever The front brake lever is used to slow or stop your ATV .To operate, pull the lever. (3) 4W brake pedal The rear brake pedal is used to slow or stop your ATV .To operate, depress the pedal. y Use front and rear wheel brakes simultaneously when braking. y Avoid unnecessary sudden braking as this may lead to the wheels locking and the ATV going out of control.
Parking brake (2) (A) (1) (1) Brake lever (2) parking lever (A) To lock y The lock lever (1) on the front brake lever (2) allows it to be used as a parking brake. To operate, first squeeze the front brake lever and then lock it with the lock lever. y Before using parking brake, please make sure your ATV is parking on a flat surface. 36 5.
Rear cushion adjustment soft hard y The front and rear suspension are both adjustable. y The rear cushion is 5 stage adjustable type. It's set at 3rd stage when manufactured, and you can adjust it depending on your need. Turn counterclockwise to harden it, and turn clockwise to soften it. y Turn counterclockwise to harden it, and turn clockwise to soften it. y Mark sure adjust both cushion at the same time to be sure the riding stability. 5.
Accessory socket (1) (1) Power supply comp The accessory socket is attached to the right side of the body . You can use the accessory socket to power a trouble light, spotlight, radio, or cell phone, etc. CAUTION: y Do not plug in any head-generating accessory such as an automobile cigarette lighter because it can damage the socket. y Do not use the socket in raining day. y Do not splash water or other liquid on socket when using the socket.
Starting & stopping the engine For yours safety, please avoid in the seal area, for example the garage, the start or does moves the engine. In your ATV waste gas includes the virulent carbon monoxide, can fast gather in the seal area and can cause the disease or the death. (1) (2) (1) Ignition switch (2) Neutral indicator 1. Before starting, Select level surface and lock the parking brake . 2. Turn ignition switch key to the “ON” position. 3.
Using the Recoil Starter The recoil starter is used to start the engine when the batter is low. 1. Grasp and the starter grip (1) firmly ,then pull it out slowly approximately 4 in (100mm). 2. Pull the grip up briskly and fully. 3. After the engine starts, allow the starter grip to return slowly. CAUTION: y Do not use recoil when battery does not correctly connect to wire or there is no battery on ATV. (1) Parking y y y y y Lock for lever parking area. Make sure the ground surface is firm.
Brake 1 Stops ATV in the level ground, the inspection oil level has in the lower limit? 7.
Brake 2 (Replenishment of brake fluid) 1. Loosen the screws and remove the master cylinder cover. 2. Wipe clean foreign materials , dirt around the reservoir, being careful not to let foreign materials fall into the reservoir. 3. Remove the diaphragm plate and the diaphragm. 4. Add brake fluid to upper level. 5. Install the diaphragm plate and the diaphragm, and install the master cylinder cover. nstall the diaphragm plate and the diaphragm, and install the master cylinder cover. 6.
Engine oil inspection and change Upper limit Lower limit (1) (1) oil filler cap INSPECTION 1. Uses main parking places standpoint ATV in the level ground, will remove the oil gauge later to stop in the engine the 3~5 minute. Wipes the oil mass oil to count with then inserts it to enter the drive pipe again (Do not rotate it.) 2. Remove the dipstick and check whether oil level is in between the upper and lower marks.
Transmission oil inspection and change INSPECTION: y When ATV is stopped in the level ground, stop the engine and wait 3~5 minutes, Wipe the transmission oil screen and check whether the oil level is above lower limit or not. OIL REPLACEMENT: y Stop the engine on a level ground. Remove the infusion bolt and drain bolt, drain out the oil. y Install the drain bolt and tighten it. Fill new Differential gear oil (200 cc.), Final gear oil (100 cc.)， and install the infusion bolt and tighten it.
Oil filter cleaning (1) (1) oil filter y Remove the oil filter cartridge with an oil filter wrench y Apply a thin coat of engine oil to the o-ring of the new oil filter cartridge y Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench. WARNING: y Oil level will not be correct when checking the oil level with the motorcycle parked on an unleveled ground or immediately after the engine stopped.
Coolant (1) (2) (1) Main radiator (2) Reserved tank Maintaining the coolant will allow the cooling system to work properly and prevent freezing, overheating, and corrosion. COOLING SYSTEM INSPECTION 1. Stops ATV in the level place 2. Check reserved tank from viewing window to see if coolant level is between the upper limit and lower limit mark. 3. Add coolant up to upper mark if coolant is close to the lower mark. 46 7 .
(1) (2) (3) (1) Reserved tank (2) UPPER level mark (3) LOWER level mark (Check the cooling system for leakage) y Check radiator and piping for leakage. y Check the ground where the vehicle is parked for water dripped from the vehicle. Replenishment of coolant Always keep radiator cap tightly closed. 1. Support vehicle on a level ground. 2. Remove the front cover. y Open reserved tank cap, refill coolant until reaches the upper limit.
Coolant recommended: SYM Bramax radiator agent Concentration: 50% Radiator capacity: Main radiator: 1,750 c.c. Reserved tank: 350 c.c. NOTICE: y Use soft water when mixing coolant. y Please pay special attention that using poor quality coolant may shorten the service life of the radiator. y Coolant should be changed once a year normally.
A reference table for anti-freeze concentration percentages under different temperatures 1. Radiator anti-freeze specification for this ATV is H68. (SYM Bramax radiator agent) 2. Proper anti-freeze percentages for different frozen temperatures are as follows: Anti-freeze percentage Frozen temperature Remark 20% -8 30% -15 40% -24 50% -36 50% concentration is used for all ATV before delivery to ensure the effectiveness of anti-freeze. 3.
Spark plug replacement & inspection 0.8mm (1) (1) Spark plug cap CHECKING THE SPARK PLUG y Remove the cap of spark plug cable (remove the spark plug using the spark plug wrench in the tool kit). y Check the electrode if it is dirty or fouled by carbon deposits. y Remove the carbon deposits on the electrode with steel wire, and clean the spark plug with gasoline, then, wipe dry with a rag. y Check the electrode, and adjust its gap to 0.8 mm.
Spark Arrester (IF EQUIPPED) The muffler must be periodically purged of accumulated carbon every 100 hrs of driving or 1 year, or 2,000km. WARNING!! Never perform this operation immediately after driving because exhaust system is very hot. Wear eye protection and gloves. Respect all applicable laws and regulations. 1.Place transmission on FORWARD position and apply parking brake. 2.Select a well-ventilated area without combustible materials and make sure that the exhaust muffler is cool. 3.
Battery The storage battery is located underneath the seat. (1) (1) Battery 1. Make sure the ignition switch is OFF. 2. Remove the seat. 3. Release the rings and remove the rubber band. 4. Disconnect the negative (-) terminal lead from the battery first, then disconnect the positive(+) terminal lead. 5. Remove the battery. 6. Only if you have regularly ride otherwise charges the battery. 7.
INSTALLATION 1. Install in reverse order of removal. 2. Check all bolts and other fasteners are secure. Negative Positive NOTICE: y Keep the ATV battery clean. If the battery’s posts are corroded and/or are covered with white powder clean them with warm water. y If there is obvious corrosion on the battery terminals, disconnect the battery cables and remove the corrosion with a steel brush. y If the battery needs to be replaced, replace with a same closed-type battery (Maintenance-Free).
Air cleaner (1) (1) Retainer clips 《DISASSEMBLE PRCEDURE》 1. Remove mounting screws from air cleaner cover. 2. Remove the air cleaner cover, then remove filter element. 3. Take the element out and clean it. (Refer to maintenance schedule.) 《ASSEMBLE PRCEDURE》 Assemble the air cleaner in reverse order of disassemble. Before put the filter element in, please add about 10g SAE30 oil on the element to keep the ability of filtering.
Idle speed adjustment (1) (1) Throttle stop screw If the engine is cold, start it and warm it up with ten minutes of stop-and-go riding. Stop the engine. Park your ATV on a firm, level surface. Connect a tachometer to the engine. Shift into neutral. Start the engine. Adjust idle speed by turning the throttle stop screw (1). Idle speed (in neutral):1,700±100 7.
Fuse Fuse box is on the frame body, remove the seat then you can see the fuse box is on the frame body right side. Turn off ignition switch, and check fuses if they are intact. Replace the blown fuse with a new one having the same specified amperage rating (30A or 15A or 10A). Using a fuse which the amperes is larger than specification, a brass or iron wire to replace a blown fuse is strictly prohibited to avoid damaging the electrical system and the circuit.
Tire AIR PRESSURE The suitable gasification barometric pressure tire provides is holding controls, the tire mileage and rides while comfortableness and so on an aspect best combination. Generally speaking, the barometric pressure is insufficient the tire can wear unevenly, regarding holds controls as well as has many possibly can because the adverse effect which the heat so that damages.
This tool bag is the storage underneath the seat in the storage room storage box. The tools in the kit are sufficient to perform routine maintenance and simple repairs. (1) Tool kit The tool kit includes the following items: ※Standard / phillips screwdriver ※ 10╳12mm open end wrench ※ 14╳17mm open end wrench ※ spark plug wrench ※ tool bag 58 8.
Maintenance kilometer Item Check Items 300KM Maintenance Interval Every 500KM Every 1,000KM Every 2,000KM Every 4,000KM 1 Month 3 Months 6 months 1 Year Remarks 1 Air cleaner element (Remark) I 2 Fuel filter I I 3 Oil filter R Replacement for every 1,000KM or 3 months 4 Engine oil change R 5 Tire, pressure I I 6 Battery inspection I I 7 Brake & free ply check I I 8 Steering handle check I 9 Cushion operation check I 10 Every screw tightening check 11 Gear oil che
Model Item Specification length width Height Wheel base Net Weight Type Fuel Cooling type Displacement Compression ratio Max. HP Max.
