Operation Manual

ManualsBrandsSym ManualsScooterMAGIC 110RR

1. CONTENTS

1. Contents ........................................................................................................................ 1

2. Control location .............................................................................................................. 3

3. Before riding .................................................................................................................. 4

4. Safe riding ..................................................................................................................... 4

5. Driving ........................................................................................................................... 5

6. Use genuine spare parts ................................................................................................ 5

7. Use of each component ................................................................................................. 6

Gauges .......................................................................................................................... 6

Operation of Ignition switch ............................................................................................ 7

Operation of steering handle lock switch.......................................................................... 7

Use of buttons ............................................................................................................... 7

Safety helmet hook ........................................................................................................ 9

Fuel tank cap ..................................................................................................................9

Fuel coke ........................................................................................................................ 9

Brake............................................................................................................................. 10

Seat lock........................................................................................................................ 10

8. Important points and cautions for starting engine ........................................................ 11

9. Riding the motorcycle .................................................................................................. 13

Set up riding ................................................................................................................ 13

Driving in grade ............................................................................................................ 14

Transmission operation ............................................................................................... 14

Correct riding ............................................................................................................... 14

The control of throttle valve handle .............................................................................. 15

Parking method ............................................................................................................ 16

10.Inspection and maintenance before riding .................................................................... 17

Routine inspection ....................................................................................................... 17

Fuel inspection ............................................................................................................. 17

Engine oil inspection and change ................................................................................ 18

Inspection and adjustment of brake free play .............................................................. 19

Disk brake inspection ................................................................................................... 20

Clutch adjustment ........................................................................................................ 21

Throttle grip free play adjustment ................................................................................ 21

Drive chain ................................................................................................................... 22

Cam chain adjustment ................................................................................................. 22

Summary of content (32 pages)

PAGE 1
. CONTENTS 1. Contents ........................................................................................................................ 1 2. Control location .............................................................................................................. 3 3. Before riding .................................................................................................................. 4 4. Safe riding ...................................................................................
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1. CONTENTS Carburetor adjustment ................................................................................................. 22 Tire inspection ............................................................................................................. 23 Steering handle front shock absorbers inspection ....................................................... 23 Checking the lubrication of body’s various mechanisms ..............................................
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2.
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3. BEFORE RIDING This manual describes the correct usage of this motorcycle including safety riding, simple inspection methods and so on. For a more comfortable and safety riding, please read this manual carefully. For your benefit, please ask your SANYANG dealer the operating manual and carefully read the following: Correct use of the motorcycle. Pre-delivery inspection and maintenance.
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. DRIVING Keep the related parts of your body such as arms, palms, lumbar, and toes relax and ride with the most comfortable posture in order to be able to react quickly whenever it is necessary. Rider’s posture will greatly affect riding safety. Always keep your body’s gravity in the center of the saddle, if your body’s gravity is on the rear part of saddle, the front wheel load will be reduced, and this will cause the steering handle shaking. It is dangerous to ride a motorcycle with an unstable handle.
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7. USE OF EACH COMPONENT (The following is 4 stroke air cooling 110 c.c. Cub’s basic operation, and they could vary from different individual models. Please consult the end of this manual.) §GAUGES § The panel figure for speedometer may vary from model to model, but the location usually are the same. High Beam Indicator Speedometer Turn Signal Indicator Turn Signal Indicator Odometer Fuel meter Gear position indicator Transmission neutral Indicator CAUTION: Do not wipe plastic components, e.g.
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§OPERATION OF IGNITION SWITCH § “ON” position: Engine can be started and lights can be operated in this position. Ignition switch key can not be removed. IGNITION SWITCH “OFF” position: Engine and lights are shut off and can not be started in this position . Ignition switch key can be removed. P “STOP” position: Engine is shut off when the ignition switch turn to this position . The position light and the rail light will come on. Ignition switch key can be removed.
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Light Switch When the switch is turned to this position as the engine is being started, headlight, rear light, instrument panel light, and position light will come on. This is the high beam of headlight switching switch. When the switch is turned to this position as the engine is being started, rear light, instrument panel light, and position light will come on. This is the low beam of headlight switching switch.
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§SAFETY HELMET HOOK § Helmet hook Insert ignition switch key into the lock on the rear of the left body side cover, and turn the key clockwise then the lock can be opened, and hook the safety helmet chin belt onto the hook, Press the seat down and the lock will be locked automatically. CAUTION: Do not hang the safety helmet onto this hook when riding to avoid damaging motorcycle and loosing safety helmet’s function. §FUEL TANK CAP § 1.
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§BRAKE § Avoid unnecessary sudden braking. Use front and rear wheel brakes simultaneously when braking. Avoid brake continuously for a long period of time because that may overheat the brakes and reduce its braking efficiency. Slow down and brake early when riding in rainy days on slippery roads. Never apply the brakes suddenly to prevent skidding and falling. Using only the front brake or the rear brake increases the risk of falling because the motorcycle is tend to pulled to one side.
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8. IMPORTANT POINTS AND CAUTIONS FOR STARTING ENGINE Method of Starting the Engine CAUTION: Please check the oil and fuel volume before starting the engine. Start the engine in a ventilative area. 1. Turn the fuel cock to ” ” position. 2. Turn the ignition switch to the “ON” position with ignition key. 3. Shift the transmission into neutral. The neutral indicator (green) lights. Closed 4. Open Pull the choke lever up (choke valve closed position). 5.
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CAUTION: If engine can not be started after starter motor running for 3~5 seconds, turn the throttle valve handle 1/8~1/4 turns, and then press starter button again for an ease start. In order to avoid damaging the starter motor, please do not press the starter button continuously over 15 seconds. If engine still can not be started after pressing starter button over 15 seconds, stop and wait for 10 seconds before start it again.
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9. RIDING THE MOTORCYCLE §SET UP RIDING § 1. 2. Check the brakes and tire pressure before riding. Ride the motorcycle from left side, put the foot on the ground to prevent it from falling over. Start and warm up the engine. Shift the transmission into neutral. Warm up the engine 2~3 minutes after be started, then push shift pedal down to engage the 1st gear. Open the throttle gradually, then the motorcycle will move slowly. Push shift pedal nd down to engage the 2 gear.
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§DRIVING IN GRADE § Up Grade Driving up a slightly grade can drive with high position gear. Under heavy loading or steep grade driving condition, It must drive with low gear. Down Grade Close the throttle and operate the brakes when driving down a slight grade. Shift the gear to low gear in case of heavy loading or driving down steep grade condition. CAUTION: Braking must apply both the front and rear brakes. §TRANSMISSION OPERATION § The change pedal is located on the left side of the engine.
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§THE CONTROL OF THROTTLE VALVE HANDLE § Deceleration Acceleration : To increase speed. When riding on an inclined road, turn the throttle valve handle slowly to allow the engine to output its power. Deceleration : To decrease speed. Maintenance Performance-During The Initial Period, It Is Better To Drive In Low Speed For Running The Engine In good condition and long life. During the first month or first 1000 km, never excess 40km/h. Avoid abrupt acceleration.
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§PARKING METHOD § Brake-Apply both The Front And Rear Brakes. Close the throttle then squeeze the brake control lever. “Brake slightly in beginning, then squeeze tightly”, it is the best way to brake. CAUTION: Use of only the front brake or rear brake may cause wheel slip. When approaching the parking lot: 1. Turn on the turn signal light early, and pay attention to the vehicles in front, from rear, left and right, then take the inner lane and approach slowly. 2.
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10. INSPECTION AND MAINTENANCE BEFORE RIDING (Please refer to the components location diagram for the following components.) §ROUTINE INSPECTION § Check Items Check Key Points Engine Oil Is there enough engine oil? Fuel Is it enough? Is it Octane 90 or above Braking condition? (Brake lever free play: 10~20mm) Braking condition? (Brake pedal free play: 20~30mm) Front Brake Rear Front Is tire pressure normal? 2 (Standard: 1.75kg/cm ) Rear Is tire pressure normal? 2 2 (Standard: 2.
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§ENGINE OIL INSPECTION AND CHANGE § INSPECTION: 1. Engine oil is very important to good effect and long life of operating engine. So, it should be checked carefully and usually. 2. Use the main parking stand to support the motorcycle on a level ground, remove the dipstick after engine stopped for 3~5 minutes. Wipe oil off the dipstick and then insert it into the guide tube again (Do not rotate it.) 3. Remove the dipstick and check whether oil level is in between the upper and lower marks.
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§INSPECTION AND ADJUSTMENT OF BRAKE FREE PLAY § INSPECTION: (Brake lever and pedal free play must be checked with the engine shut off.) Brake lever and pedal free play for front and rear wheels. When checking the hand-braking lever for front wheels, its free play (the stroke of hand-braking lever from no braking to initial braking) should be 10~20mm. It is abnormal if the feel is spongy when holding the hand-braking lever forcefully.
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§DISK BRAKE INSPECTION§(Applicable for model equipped with disc brake.) Hose connection Visual check brake lines for leakage, or damage, check brake lines connections for looseness using a wrench or similar tool, and check whether steering handle vibration in driving, or any parts’ interference may have damage the brake lines. If so, bring your motorcycle to your dealer for repairing or service.
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§CLUTCH ADJUSTMENT§ The function of the clutch is translating the engine power to the rear wheel, if the clutch adjustment is Lock nut Clutch adjust nut incorrect, it will be hard to shift or make the clutch plates slip. Adjustment: Loosen the lock nut first. Rotating the clutch adjust nut counter-clockwise 1turn. Rotating the clutch adjust nut clockwise 3/4 turn slowly until feel the pressure appreciably. Tighten the lock nut securely when finished.
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§DRIVE CHAIN § The drive chain will be elongated and slackened as the using time passed. So it is necessary to be inspected and adjusted periodically. The drive chain check lie under drive chain center, the slack of the chain should be 10~20mm. Stand the motorcycle with main stand upright. Turning the rear wheel, check the drive chain for free operation and noise. Adjust the drive chain if there is any abnormality. 1. Loose the rear wheel axle nut. 2.
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§TIRE INSPECTION § Tires should be checked and inflated with the engine shut off. If a tire’s ground contacting curve is abnormal, check it with an air pressure gauge and inflate it to the specified pressure. Tires pressure must be checked with an air pressure gauge when cold. PLEASE REFER TO SPECIFICATIONS FOR STANDARD TIRE PRESSURE Foreign materials (nails or small stones) Crack and damage Visual check tires for frontal and lateral side walls for crack or damage.
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§CHECING THE LUBRICATION OF BODY’S VARIOUS MECHANISMS § Check the body’s pivot points if they have enough lubrication. (For example, the pivot points on the main stand, the side stand, and the brake lever…etc.) Assembly position for brake control lever §INSPECTION AND MAINTENANCE OF BATTERY § The electrolyte will vaporize so it is necessary to inspect and refill if necessary. Have your motorcycle checked by SYM Authorized Dealer or Franchised Dealer should any abnormality is found.
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CAUTION: In order to prevent electric leakage and self-discharge when the battery sits idle for long periods. Remove battery from motorcycle, store it in a well- ventilated and dimly lighted place after the battery has been fully charged. Disconnect battery’s negative cable if the battery is still kept on the motorcycle. If the battery needs to be replaced, replace with a same type battery. The electrolyte level is incorrect if the motorcycle is not standee on level ground.
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§CHECKING THE TURN SIGNAL LIGHTS AND HORN § Turn the ignition switch key to the “ON” position. Turn on the turn signal light switch, and make sure that the front & rear and left & right signal lights flashes and also check if the warning buzzer sounds. Check turn signal light covers if they are dirty, crack, or loosen. Press horn button to check if it sound. CAUTION: Specified specification bulbs should be used for turn signal lights. Otherwise, the normal operation of turn signal lights will be affected.
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§CHECKING THE SPARK PLUG § The electrodes too dirty or excessive air gap will cause hard or fail starting, so it will be inspect and adjusted periodically. Remove the cap of spark plug cable (remove the spark plug using the spark plug wrench in the tool kit. Check the electrode if it is dirty or fouled by carbon deposits. Remove the carbon deposits on the electrode with steel wire, and clean the spark plug with gasoline, then, wipe dry with a rag. Check the electrode, and adjust its gap to 0.6~0.7 mm.
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§WIRING RUBBER CAP § Rubber cap The rubber caps are used for protecting the wires of the wiring. Check the caps frequently for settling at right position. Do not direct water under pressure against the wiring or use brush when washing motorcycle. If the wiring is very dirty，use cloth to scrape it. Check points Rubber cap §BACK MIRROR § Sit on seat, check and make sure the image of the back mirrors is suitable. §LICENSE PLATE § Check the license plate for dirt ,injury and damage.
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11. WHEN THERE IS AN ABNORMAL CONDITION OR A TROUBLE §DIAGNOSIS WHEN ENGINE DOES NOT START § Fuel tank (1). Has the ignition switch key been turned to the “ON” position? (2). Is there enough fuel in the fuel (3). Do Shift the transmission tank? into neutral ? The neutral indicator (green) must light. Turn Signal Switch 1/8 1/4 Horn Switch (4). Do you rotate the throttle valve handle while pressing starting the button? (5).
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14. CAUTIONS FOR RIDING MOTORCYCLE 1. Raise the motorcycle with the main stand, and to stand on the saddle left side. Push the motorcycle forwarding to raise the main stand. CAUTION: Never started engine before raise the main stand. 2. Get on the motorcycle from the left side, and sit on the saddle properly, keep your right foot firmly on the ground to prevent the motorcycle from falling. CAUTION: Apply foot brake on the rear wheel before driving off. 3.
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15.
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16. SPECIFICATION Model Item XS110-5 Specification Length Width Height Wheel base Net Weight Type Fuel Cooling type Displacement Compression ratio Max. HP Max. torque Engine idle Starting methods 1890 mm 680 mm 1090 mm 1205 mm 102 kg 4- stroke single cylinder engine S OHV Unleaded gasoline Air-cooled 107.0 c.c. 9.0:1 4.5 kw/7500 rpm 7.2 N.