Content/ Subject 1. Contents ........................................................................................................................ 1 2. Control location ............................................................................................................. 3 3. Before riding .................................................................................................................. 8 4. Safety riding ............................................................................
Checking the brake light .............................................................................................. Checking for fuel leakage ............................................................................................ Checking the lubrication of body’s various mechanisms ............................................. Checking the spark plug .............................................................................................. Checking the air cleaner .............................
MODE：JET 50/100 SERIES (BL05WA-6) Light / Starter switch Fuel tank cap Rear turn signal Front turn signal Seat lock Rear turn signal Helmet hook High & Low beam / Turn signal / Horn switch Fuses / C.D.I. / Eng. Oil tank cap Frame number Tail light Head light Storage box Air cleaner Ignition switch Muffler Front brake lever Rear brake lever Engine number 2.
MODE： BL05W6-A SERIES Light / Starter switch Fuel tank cap Head light Seat lock Helmet hook High & Low beam / Turn signal / Horn switch Fuses / C.D.I. / Eng. Oil tank cap Front turn signal Frame number Tail light Storage box Air cleaner Ignition switch Rear turn signal Muffler Engine number Front brake lever 2.
MODE：MASK SERIES (BF05W) Light / Starter switch Fuel tank cap Front turn signal Helmet hook High & Low beam / Turn signal / Horn switch Frame number Seat lock Fuses / C.D.I. / Eng. Oil tank cap Tail light Rear turn signal Head light Storage box Air cleaner Ignition switch Rear turn signal Muffler Front brake lever Rear brake lever Engine number 2.
MODE：BS05W SERIES Light / Starter switch Front turn signal Fuel tank cap Helmet hook High & Low beam / Turn signal / Horn switch Fuses / C.D.I. / Eng. Oil tank cap Frame number Tail light Head light Seat lock Storage box Air cleaner Ignition switch Rear turn signal Muffler Front brake lever Rear brake lever Engine number 2.
MODE：Jet SportX 50 SERIES (BK05W) ENG. Stop / Starter switch High & Low beam / Turn signal / Horn switch Head light Frame number Fuses / C.D.I. / Eng. Oil tank cap Tail light Seat lock Storage box Air cleaner Fuel tank cap Ignition switch Rear turn signal Muffler Front brake lever Rear brake lever Engine number 2.
This manual describes the correct usage of this scooter including safety riding, simple inspection methods and so on. For a more comfortable and safety riding, please read this manual carefully. Thank you very much for your patronage In order to maximize your scooter’s performance, a periodical inspection and maintenance should be completely carried out.
Keep the related parts of your body such as arms, palms, lumbar, and toes relax and ride with the most comfortable posture in order to be able to react quickly whenever it is necessary. Rider’s posture will great influent riding safety. As for the riding position, please always keep your body’s gravity on the center of seat. If your body’s gravity is placed on the rear of seat, the front wheel load will be reduced, this can cause steering handles shaking. Riding in this way is dangerous.
Gauges Speedometer Model : JET SERIES Fuel Gauge Odometer Turn Signal Indicator Turn Signal Indicator High Bean Indicator Engine Oil Warning Light Model : MASK SERIES High Bean Indicator Speedometer Turn Signal Indicator Odometer Engine Oil Warning Light Fuel Gauge 7.
Model : BS05W SERIES Fuel Gauge Speedometer Odometer Engine Oil Warning Light Turn Signal Indicator High Bean Indicator Model : BL05W6-A / G100P2 SERIES Clock Speedometer Odometer Fuel Gauge Turn Signal Indicator High Bean Indicator Turn Signal Indicator Engine Oil Warning Light Model : BK05W-6 SERIES Fuel Gauge Speedometer Turn Signal Indicator “MODE” Button High Bean Indicator Brightness Button Fuel Warning Indicator “SET” Button Engine Oil Warning Light Tachometer Odometer/ Clock 7.
CAUTION: Do not wipe plastic components, e.g. instrument panel, headlight, with organic solvents such as gasoline…etc to avoid damaging these components. 1. Fuel Gauge The pointer in this gauge shows how much fuel remains in the tank. The pointer stays in “E” position when key switch is turned to “OFF.” When key switch is turned to “ON”, and the “pointer” also in “E” position (red area). immediately. Refuel 2.
OPERATION OF IGNITION SWITCH “ON” position Engine can be started in this position. Ignition switch key can not be removed. “OFF” position Engine is shut off and can not be started in this position. Ignition switch key can be removed. “LOCK” position Turn the handle all the way to left, then press down the key and turn the key to the “LOCK” position on the left. In this position, the handle is locked and the key can be removed. To unlock, simply turn the key from “LOCK” to “OFF”.
USE OF BUTTONS High / Low Beam Switch Turn Signal Switch Light Switches OR When the switch is turned to this position, headlight, rear light, instrument panel light, and position light will go on. When the switch is turned to this position, rear light, instrument panel light, and position light will go on. Horn Switch When the switch is turned to this position, all Head light switch lights will go off.
High/Low Beam Switch This is the high and low beam of headlight switching switch. Press this switch to switch between high and low beams. This is for high beam. This is for low beam. (Please turn to low beam when riding in city) Turn Signal Switch Turn signal lights are used when turning left/right or changing lane. Turn ignition switch to “ON”, and slide the turn signal switch to left or right. will flash.
STORAGE BOX This box is located under the saddle. Maximum load capacity: 10kg. Do not store valuables in the box. Please make sure that seat cushion had been locked completely after it was down. Take out valuables before washing to avoid wetting these objects. Do not place thermal sensitive objects in the box because of engine’s heat and high temperature. FUEL TANK CAP 1. Insert ignition switch key into the lock on the fuel tank cap, and turn the key to the right, then the cap can be removed. 2.
PARKING METHOD When approaching the parking lot: 1. Turn on the turn signal light early, and pay attention to the vehicles in front, from rear, left and right, then take the inner lane and approach slowly. 2. Return the throttle valve handle back to its original position, and apply brakes in advance. (Brake light comes on when braking to warn drivers of vehicles behind.) When stop completely: 1.
CAUTION: Please check the engine oil and fuel volume are adequate or not before starting engine. To start engine the main parking stand must be firmly on the ground and the brake is applied on the rear wheel to prevent the scooter from moving forward suddenly. 1. Turn ignition switch key to the “ON” position. 2. Apply hand (foot) rear wheel brake. 3. Do not accelerate, press starter button when the brake is applied. [We care for you! Before drive off, keep the hand (foot) brake applied on the rear wheel.
THE CONTROL OF THROTTLE VALVE HANDLE Turn on the turn signal light before moving, and make sure no vehicle is coming from behind. Then, drive off. During driving, attention should be paid to vehicles ahead and behind and keep highly alert at all times. Deceleration Acceleration 10.
INSPECTION AND REPLENISHMENT OF ENGINE OIL Inspection: Turn the main switch to the “ON” position, if the oil warning light comes on continuously, this indicates the engine oil level is too low, add oil as required. Check oil tank and oil lines for leakage. WARNING: To continue drive the vehicle under low oil level condition will result in an engine seizure due to lack of lubrication of engine parts.
TRANSMISSION OIL INSPECTION AND CHANGE INSPECTION: Use the main stand to support the scooter on a level ground, after the engine stops, wait for 3~5 minutes. Remove the transmission oil infusion bolt, put a measuring glass under the drain bolt, and remove the drain bolt. Let the oil flows into measuring glass and check for decreased or not. (at disassembly: 120 c.c. / at change: 100~110 c.c.). OIL REPLACEMENT: Stop the engine and use the main stand to support your scooter on a level ground.
To decrease free play To increase free play To increase free play To decrease free play Adjustment nut Rear wheel drum type Front wheel drum type DISK BRAKE INSPECTION [Applicable for model equipped with disc brake.] Hose connection Lower limit Viewing window Visual Inspection for leakage or damage. If there is any, take your scooter to SYM Authorized Dealer or Franchised Dealer for a check or repair. Park the scooter on a level ground, and check if fluid level is under the “LOWER” mark.
CAUTION: Do not fill above the upper limit when adding brake fluid and avoid dropping on painting or plastic components to prevent damage. 1. Loosen the screws and remove the master cylinder cover. 2. Wipe clean foreign materials, dirt around the reservoir, being careful not to let foreign materials fall into the reservoir. 3. Remove the diaphragm plate and the diaphragm. 4. Add brake fluid to upper level. 5. Install the diaphragm plate and the diaphragm, and install the master cylinder cover. 6.
CAUTION: This is a closed type battery. Never remove the caps. In order to prevent electric leakage and self-discharge when the battery sits idle for long periods. Remove battery from scooter, store it in a well- ventilated and dimly lighted place after the battery has been fully charged. Disconnect battery’s negative cable if the battery is still kept on the scooter. If the battery needs to be replaced, replace with a same closed-type battery (Maintenance-Free).
STEERING HANDLE FRONT SHOCK ABSORBERS INSPECTION Perform this check with engine shut off and ignition switch key removed. Visual check front shock absorbers for damage. Operate steering handle up and down, and check front shock absorbers for noises due to bends. Check the bolts and nuts of front shock absorbers with wrenches for tightness. Shake steering handle up & down, left & right, and front & rear to check if it is loosen, has too much resistance and pulls to one side.
CHECKING THE TURN SIGNAL LIGHTS AND HORN Turn the ignition switch key to “ON” position. Turn on the turn signal light switch, and make sure that the front & rear and left & right signal lights flashes and also check if the warning buzzer sounds. Check turn signal light covers if they are dirty, crack, or loosen. Press horn button to check if it works. CAUTION: Specified specification bulbs should be used for turn signal lights. Otherwise, the normal operation of turn signal lights will be affected.
CHECKING THE SPARK PLUG Remove the cap of high tension cable. (Use a plug wrench in tool box to remove the spark plug by turning it counterclockwise.) Check the electrode if it is dirty or fouled by carbon deposits. Remove the carbon deposits on the electrode with steel wire, and clean the spark plug with gasoline, then, wipe dry with a rag. Check the electrode, and adjust its gap to 0.6~0.7mm.
DIAGNOSIS WHEN ENGINE DOES NOT START 1.Does the ignition switch key turn to “ON” position? 2. Is there fuel in the fuel tank? The turn signal light switch For Rear Wheel For Front Wheel Horn button 3. Is the rear or front wheel brakes being hold when 4.Turn the ignition switch key “ON”, and press horn pressing starting button? button. The fuse may blow if horn not sounding.
Item Check Items Maintenance kilometer Maintenance Interval 300KM Every 1,000KM Every 3,000KM Every 6,000KM Every 12,000KM NEW 1 Month 3 Months 6 Months 1 Year C C R I R I I 1 Air cleaner element(Remark) I 2 Fuel filter I 3 Tire, pressure I I 4 Battery I I 5 Brake and brake clearance checking I I 6 Spark plug I 7 Carburetor(idle speed) I 8 Ignition timing I 9 Steering bearing and handles I 10 Check Transmission for leakage I I I Remarks R I I I I I
Model Item Specification JET Euro50 BL05W6 JET 50α RED DEVIL50 Length ( mm) 1,785 Width ( mm) 680 Height ( mm) BL05WA 1,125 Wheel base ( mm) 1,115 1,275 Net Weight 94 kg Type 2- stroke single cylinders engine Fuel Unleaded gasoline (octane 90 or higher) Cooling type Air-cooled Bore Ø 39 mm Stroke 41.4 mm Displacement 49.4 cc. Compression ratio 7.2:1 Max. HP 3.2 kW / 7,000 rpm 2.6 kW/6,000rpm Max. torque 4.6 Nm / 6,500 rpm 4.
Model MASK 50 RS 50 JET Sport X 50 G100-P2 BK05W BS05W BF05W Item Specification 1,840 1,835 1,870 1,785 Length (mm) 690 650 700 630 Width (mm) 1,120 1,110 1,130 1,125 Height (mm) 1,275 1,280 1,335 1,275 Wheel base (mm) 98 kg 94 kg 108 kg 97 kg Net Weight 2- stroke single cylinders engine Type Unleaded gasoline (octane 90 or higher) Fuel Air-cooled Cooling type Ø 39 mm Ø 51 mm Bore 41.4 mm 49.6 mm Stroke 49.4 cc. 101.3 cc. Displacement 7.2:1 6.3:1 Compression ratio 2.6 kW/6,000rpm 3.2 kW/6,500rpm 2.
FUNCTION： Set time in 12 hour mode There are three buttons on the speedometer, explanation as below : 1. SET button “S”: a. Under TRIP mode, press “S” button continuously to reset the TRIP kilometer readings. b. Under ODO mode and the vehicle is standing still, press SET for above 2 seconds to enter CLOCK mode. Press “S” button shortly to enter time setting mode. CLOCK + HOUR (flashing) CLOCK + MIM (10 MIN.) (flashing) CLOCK + MIN ( 1 MIN.) (flashing) c.
