Operation Manual

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1.CONTENTS

1. Contents ........................................................................................................................ 1

2. Control Location ............................................................................................................ 3

3. Before Riding ................................................................................................................. 5

4. Safety Riding ................................................................................................................. 5

5. Riding ............................................................................................................................ 6

6. Use Genuine Spare Parts .............................................................................................. 6

7. Use of Each Component ............................................................................................... 7

Gauges ......................................................................................................................... 7

Operation of Ignition Switch .......................................................................................... 8

Use of Buttons ............................................................................................................... 9

Saddle Lock ................................................................................................................ 10

Safety Helmet Hook .................................................................................................... 10

Storage Box .................................................................................................................. 10

Fuel Tank Cap ............................................................................................................. 11

Brake ........................................................................................................................... 11

Parking Method ........................................................................................................... 11

8. Important Points and Cautions for Starting Engine ...................................................... 12

9. The Best Way to Drive off ............................................................................................ 13

The Control of Throttle Valve Handle .......................................................................... 13

10. Inspection and Maintenance before Riding ................................................................. 13

Routine Inspection ...................................................................................................... 13

Inspection and Replenishment of Engine Oil ............................................................... 13

Inspection of Fuel Level .............................................................................................. 14

Transmission Oil Inspection and Change .................................................................... 14

Inspection and Adjustment of Brake Free Play ........................................................... 14

Disc Brake Inspection [Depending on Models] ............................................................ 15

Throttle Valve Handle Clearance Adjustment ............................................................... 16

Inspection and Maintenance of Battery ....................................................................... 17

Tire Inspection ............................................................................................................. 17

Steering Handle Front Shock Absorbers Inspection .................................................... 18

Checking and Changing Fuses ................................................................................... 19

Checking the Turn Signal Lights and Horn .................................................................. 19

Checking the Front and Rear Lights ............................................................................ 19

Summary of content (24 pages)

PAGE 1
.CONTENTS 1. Contents ........................................................................................................................ 1 2. Control Location ............................................................................................................ 3 3. Before Riding ................................................................................................................. 5 4. Safety Riding .....................................................................................
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1.CONTENTS Checking the Brake Light ............................................................................................ 20 Checking for Fuel Leakage ......................................................................................... 20 Checking the Lubrication of Body’s Various Mechanisms ........................................... 20 Checking the Spark Plug ............................................................................................. 20 Checking the Air Cleaner ..............
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2.CONTROL LOCATION MODE：FT05V Light / Starter switch Helmet hook Front turn signal High & Low beam / Turn signal / Horn switch Fuel tank cap Head light Fuses / C.D.I. / Eng.
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2.CONTROL LOCATION MODE：FT05W Light / Starter switch Helmet hook Front turn signal Rear turn signal High & Low beam / Turn signal / Horn switch Fuel tank cap Head light Fuses / C.D.I. / Eng.
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3.BEFORE RIDING This manual describes the correct usage of this scooter including safety riding, simple inspection methods and so on. For a more comfortable and safety riding, please read this manual carefully. Thank you very much for your patronage In order to maximize your scooter’s performance, a periodical inspection and maintenance should be completely carried out.
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5. RIDING z Keep the related parts of your body such as arms, palms, lumbar, and toes relax and ride with the most comfortable posture in order to be able to react quickly whenever it is necessary. z Rider’s posture will great influent riding safety. As for the riding position, please always keep your body’s gravity on the center of seat. If your body’s gravity is placed on the rear of seat, the front wheel load will be reduced, this can cause steering handles shaking. Riding in this way is dangerous.
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.USE OF EACH COMPONENT Gauges 2 4 5 1 6 3 CAUTION: Do not wipe plastic components, e.g. instrument panel, headlight, with organic solvents such as gasoline…etc to avoid damaging these components. 1. Fuel Gauge The pointer in this gauge shows how much fuel remains in the tank. The pointer stays in “E” position when key switch is turned to “OFF.” When key switch is turned to “ON”, and the “pointer” also in “E” position (red area). immediately. 2.
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7.USE OF EACH COMPONENT 5.Speedometer This shows your speed in kilometers per hour (km/h) and in mileage per hour(mph). 6.Odometer This odometer shows the total kilometers this motor has been driven. CAUTION: Observe the speed limit to ensure drive safety. OPERATION OF IGNITION SWITCH “ON” position z Engine can be started in this position. z Ignition switch key can not be removed. “OFF” position z Engine is shut off and can not be started in this position. z Ignition switch key can be removed.
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7.USE OF EACH COMPONENT USE OF BUTTONS High / Low Beam Switch Light Switch Turn Signal Switch Horn Switch Electrical Starter Button z Light Switches When the switch is turned to this position, headlight, rear light, instrument panel light, and position light will go on. When the switch is turned to this position, all lights will go off. (Depending on Models) z Electrical Starter Button This is the electrical starter button, it is used for starting the engine.
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7.USE OF EACH COMPONENT z Turn Signal Switch Turn signal lights are used when turning left/right or changing lane. Turn ignition switch to “ON”, and slide the turn signal switch to left or right. lights will flash. Then, the turn signal Right-side turn signal light flashing means you intend to make a right turn. Left-side turn signal light flashing means you intend to make a left turn. z Horn Switch Press this button down when ignition switch is in the “ON” position, the horn will sound.
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7.USE OF EACH COMPONENT FUEL TANK CAP 1. Insert your key into the ignition switch, turn it to the left, the fuel tank cap can be lifted up. 2. Press the fuel tank cap down and push it locks automatically. WARNING: z Main stand should be put down on the ground, engine should be shut off and flames should be strictly prohibited to ensure safety when refueling. z Do not fill above fuel upper limit when refueling.
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8.IMPORTANT POINTS AND CAUTIONS FOR STARTING ENGUNE CAUTION: z Please check the engine oil and fuel volume are adequate or not before starting engine. z To start engine the main parking stand must be firmly on the ground and the brake is applied on the rear wheel to prevent the scooter from moving forward suddenly. 1. Turn ignition switch key to the “ON” position. 2. Apply hand (foot) rear wheel brake. 1/8 1/4 3. Do not accelerate, press starter button when the brake is applied.
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9.THE BEST WAY TO DRIVE OFF THE CONTROL OF THROTTLE VALVE HANDLE z Turn on the turn signal light before moving, and make sure no vehicle is coming from behind. Then, drive off. z During driving, attention should be paid to vehicles ahead and behind and keep highly alert at all times. Deceleration Deceleration 10.
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10.INSPECTION AND MAINTENANCE BEFORE RIDING Replenishment: 1. Using the main stand to support the vehicle on a level ground, lift up the saddle, and remove the oil tank cover. 2. Turn the oil tank cap to the left to remove. Add oil until reaches to the standard level. 3. Screw in the oil tank cap until properly tightened, then reinstall the tank cover and lower the saddle and press it down until locked.
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10.INSPECTION AND MAINTENANCE BEFORE RIDING Adjustment: z The indentation of brake adjustment nut must be aligned with the pin. (see right figure) Adjustment nut CAUTION: z When free play is between 10~20 mm, check brake indicators of front and rear wheels. If the arrow on the brake arm aligned with the “△” marked on the brake disk, that means the brake lining has been excessively worn, and must be replaced immediately.
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10.INSPECTION AND MAINTENANCE BEFORE RIDING Brake pad wear limit grooves 【ADDING BRAKE FLUID】 Screw Master cylinder cover Diaphragm Upper Brake fluid Brake disk Brake caliper Check the brake from behind the brake caliper. The brake pad must be replaced with new lining when the brake pad wear limit reaches the brake disk. 1. Loosen the screws and remove the master cylinder cover. 2.
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10.INSPECTION AND MAINTENANCE BEFORE RIDING INSPECTION AND MAINTENANCE OF BATTERY z This scooter is equipped with a maintenance-free type battery, so it is unnecessary to check and add electrolyte. Have your scooter checked by SYM Authorized Dealer or Franchised Dealer should any abnormality is found. Remove the battery terminals and clean if there are dirt and corrosion on them.
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10.INSPECTION AND MAINTENANCE BEFORE RIDING z z Foreign materials (nails or small stones) Visual check tires for frontal and lateral side walls for crack or damage. Visual check tires for any nails or small stones wedged in the tread. z Crack and damage Check the “tread wear indicator” condition to see if tread groove depth is insufficient. Tread wear indicator z A tire with a wear bar showing is worn out and should be replaced immediately.
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10.INSPECTION AND MAINTENANCE BEFORE RIDING CHECKING AND CHANGING FUSES Turn off ignition switch, and check fuses if they are intact. Replace the blown fuse with a new one having the same specified amperage rating (7A). Using a fuse of more than 7 amperes, a brass or iron wire to replace a blown fuse is strictly prohibited to avoid damaging the electrical system and the circuit. z Remove the battery cover screws, and open the battery cover. located by the battery.
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10.INSPECTION AND MAINTENANCE BEFORE RIDING CHECKING THE BRAKE LIGHT z Turn the ignition switch key to “ON” position, hold the hand-braking levers for front and rear wheels. Check if the brake lights come on. z Check the brake light cover if it is dirty, crack, or loosen. CAUTION: z Use only specified specification bulbs, do not use bulbs with different specifications to avoid damaging electrical system, burning out bulbs, and discharging the battery.
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10.INSPECTION AND MAINTENANCE BEFORE RIDING 《ASSEMBLE PRCEDURE》 z Assemble the air cleaner in reverse order of disassemble. CAUTION: z Dust deposit is one of the major causes of reducing output horsepower and increasing fuel consumption. z Change the air cleaner element more frequently to prolong the engine’s service life if the scooter is driven on dusty roads very often.
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12.
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13.SPECIFICATION Model Item Specification length /width /Height FT05V FT05W 1,660 mm / 630 mm / 1,020 mm 1,155 mm Wheel base 80 kg Net Weight Type 2- stroke single cylinders engine Fuel Unleaded gasoline(octane 90 or higher) Cooling type Air-cooled Bore × stroke Ø 39 ×41.4 mm Displacement 49.4 c.c. 7.1:1 Compression ratio 2.1 kw / 6,750 rpm Max. HP 3.5 Nm / 5,500 rpm Max.
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