Operation Manual

ManualsBrandsSym ManualsScooterComBiz 125

1. Contents

1. Contents ........................................................................................................................ 1

2. Control Location ............................................................................................................ 3

3. Before Riding ................................................................................................................ 4

4. Safe Riding .................................................................................................................... 4

5. Driving ........................................................................................................................... 5

6. Use Genuine Spare Parts ............................................................................................. 5

7. Use of Each Component ............................................................................................... 6

Gauges ........................................................................................................................... 6

Operation of Ignition Switch ............................................................................................... 7

Use of Buttons ................................................................................................................. 8

Fuel Tank Cap ............................................................................................................... 10

Set Lock ........................................................................................................................ 10

Storage Box .................................................................................................................... 11

Safety Helmet Hook.......................................................................................................... 11

Rear Seat -Carrier............................................................................................................ 11

Brake ............................................................................................................................ 12

Rear Cushion Hardness Setting ........................................................................................ 12

8. Important Points and Cautions for Starting Engine ..................................................... 13

9. The Best Way to Drive off ........................................................................................... 14

The Control of Throttle Valve Handle ................................................................................. 14

Parking Method .............................................................................................................. 14

10. Inspection and Maintenance before Riding ................................................................. 15

Routine Inspection .......................................................................................................... 15

Engine Oil Inspection and Change .................................................................................... 15

Fuel Inspection .............................................................................................................. 16

Transmission Oil Inspection and Change ........................................................................... 16

Inspection and Adjustment of Brake Free Play ................................................................... 17

Disc Brake Inspection ...................................................................................................... 17

Throttle Valve Handle Clearance Adjustment ..................................................................... 18

Inspection and Maintenance of Battery .............................................................................. 19

Tire Inspection ............................................................................................................... 20

Steering Handle Front Shock Absorbers Inspection ............................................................. 20

Checking and Changing Fuses ......................................................................................... 21

Checking the Turn Signal Lights and Horn ......................................................................... 21

Summary of content (29 pages)

PAGE 1
. Contents ........................................................................................................................ 1 2. Control Location ............................................................................................................ 3 3. Before Riding ................................................................................................................ 4 4. Safe Riding ...................................................................................................
PAGE 2
Checking the Front and Rear Lights .................................................................................. 22 Checking the Brake Light ................................................................................................. 22 Checking for Fuel Leakage .............................................................................................. 22 Checking the Lubrication of Body’s Various Mechanisms ..................................................... 22 Checking the Spark Plug ......
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Light / Starter switch / seat open Oil level Storage Box Turn signal light / Horn switch / High & Low beam/ Passing Headlight Frame number Tail light/ Turn signal light Fuel tank cap Seat lock Engine number Ignition Front brake lever Rear brake lever Fuses& Battery Turn signal light Muffler 2.
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This manual describes the correct usage of this scooter including safety riding, simple inspection methods and so on. For a more comfortable and safety riding, please read this manual carefully. For your benefit, please ask your SANYANG dealer the operating manual and carefully read the following: • Correct use of the scooter. • Pre-delivery inspection and maintenance.
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Keep the related parts of your body such as arms, palms, lumbar, and toes relax and ride with the most comfortable posture in order to be able to react quickly whenever it is necessary. • Rider’s posture will greatly affect riding safety. Always keep your body’s gravity in the center of the saddle, if your body’s gravity is on the rear part of saddle, the front wheel load will be reduced, and this will cause the steering handle shaking. It is dangerous to ride a scooter with an unstable handle.
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(The following is SYM 4 stroke air cooling ComBiz. scooter’s basic operation, and they could vary from different individual models. Please consult the end of this manual.) Gauges Turn Signal Indicator Odometer Oil change indicator Speedometer Fuel Gauge High Bean Indicator • • • • CAUTION : Before battery installation, please do not use the kick starter to start the engine, in prevention. Not to have trouble on electrical meter working, or damage the electrical meter.
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OPERATION OF IGNITION SWITCH IGNITION SWITCH ： MAGNETITE KEY： IGNITION SWITCH KEY Insert your magnetite key into the magnetite keyhole, and turn it to right ignition keyhole block board can be to open. When close ignition keyhole. You just push the Ignition keyhole block board push rod, and ignition keyhole can be to close. "Start" position • Engine can be started in this position. • Ignition switch key can not be removed.
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USE OF BUTTONS High/Low Beam Switch Turn signal switch Light switch Horn switch Electrical starter button • Light Switches When the switch is turned to this position as the engine is being started, headlight, rear light, instrument panel light, and position light will come on. Note: Position Light Function: This light can indicate the scooter position when the scooter is running in dim, rainy, or foggy weather.
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• High/Low Beam Switch This is the high and low beam of headlight switching switch. and low beams. Press this switch to switch between high This is for high beam. This is for low beam. (Please turn to low beam when riding in city) • Passing Switch Turn ignition switch “ON” and press this button down. Then, the high beam of headlight will come on immediately to warn the driver of the vehicle ahead that you intend to overtake him/her.
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FUEL TANK CAP Insert ignition switch key into the ignition switch, and turn the key to the left, then the cap can be removed. Do not fill above the fuel upper limit when refueling. Turn the fuel tank cap right, and simply push the fuel tank cap. Fuel tank cap can be locked. Fuel tank cap CAUTION： Main stand should be put down on the ground, engine should be shut off and flames should be strictly prohibited to ensure safety when refueling. Do not fill above fuel upper limit when refueling.
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PAGE 12
STORAGE BOX This box is located under the seat. Maximum load capacity: 10kg. Make sure that the seat has been locked completely after it was pressed down. Do be Do Ta th SAFETY HELMET HOOK Open the seat, and hook the safety helmet chin belt onto the hook, and then lock the seat. CAUTION！！ Do not hang the safety helmet onto this hook when riding to avoid damaging scooter and loosing safety helmet’s function. REAR SEAT-CARRIER For carrying goods: 1.
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BRAKE Avoid unnecessary sudden braking. Use front and rear wheel brakes simultaneously when braking. Slow down and brake early when riding in rainy days on slippery roads. Never apply the brakes suddenly to prevent skidding and falling. Avoid brake continuously for a long period of time because that may overheat the brakes and reduce its braking efficiency. CAUTION！！ Using only the front brake or the rear brake increases th pulled to one side.
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PAGE 15
CAUTION！！ Please check the engine oil and fuel volume are adequate or not before starting engine. To start engine the main parking stand must be firmly on the ground and the brake is applied on the rear wheel to prevent the motorcycle from moving forward suddenly. 1. Turn ignition switch key to the “ON” position. 2. Apply rear wheel brake. 3. Do not accelerate, press starter button when the brake is applied.
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• Turn on the turn signal light before moving, and make sure no vehicle is coming from behind. Then, drive off. THE CONTROL OF THROTTLE VALVE HANDLE Deceleration Acceleration Acceleration : To increase speed. When riding on an inclined road, turn the throttle valve handle slowly to allow the engine to output its power. Deceleration : To decrease speed. PARKING METHOD • When approaching the parking lot: 1.
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(Please refer to the components location diagram for the following components.) ROUTINE INSPECTION Check Items Engine Oil Check Key Points Is there enough engine oil? Fuel Is it enough? Is it Octane 90 or above Braking condition? (Brake lever free play: 10~20mm) Braking condition? (Brake lever free play: 10~20mm) Is tire pressure normal? (Standard: 1.75kg/cm2) Is tire pressure normal? (Standard: 2.0 kg/cm2 for 1 person, 2.
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【Oil Filter Cleaning】 Open the filter nut assembly of the element, and remove the element. Remove the foreign materials from the element by using a gasoline or air spraying gun. WARNING: • Oil level will not be correct when checking the oil level with the scooter parked on an unleveled ground or immediately after the engine stopped. • Engine and exhaust pipe are hot right after engine stopped. Pay special attention not to get burned when checking or replacing engine oil.
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INSPECTION AND ADJUSTMENT OF BRAKE FREE PLAY INSPECTION: (Brake lever free play must be checked with the engine shut off.) • Brake lever free play for front and rear wheels When checking the hand-braking lever for front and rear wheels, its free play (the stroke of hand-braking lever from no braking to initial braking) should be 10~20mm. It is abnormal if the feel is spongy when holding the hand-braking lever forcefully. 10~20 mm DISK BRAKE INSPECTION (Applicable for model equipped with disc brake.
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﹙Checking front brake lining﹚ ﹚ • Check the brake from behind the brake caliper. The brake pad must be replaced with new lining when the brake pad wear limit reaches the brake disk. ﹙Checking oil quantity in brake oil reservoir﹚ ﹚ • Park the scooter on a level ground, and check if fluid level is under the “LOWER” mark. Recommended Brake Fluid: WELL RUN BRAKE OIL (DOT 3). Brake caliper Brake pad wear limit grooves Brake disk ﹙Replenishment of front wheel brake fluid﹚ ﹚ 1.
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INSPECTION AND MAINTENANCE OF BATTERY • This scooter is equipped with a maintenance-free type battery, so it is unnecessary to check and add electrolyte. Have your scooter checked by SYM Authorized Dealer or Franchised Dealer should any abnormality is found. 〈Cleaning of battery terminals﹚ ﹚ Remove the battery terminals and clean if there are dirt and corrosion on them.
PAGE 22
TIRE INSPECTION • Tires should be checked and inflated with the engine shut off. • If a tire’s ground contacting curve is abnormal, check it with an air pressure gauge and inflate it to the specified pressure. • Tires pressure must be checked with an air pressure gauge when cold. PLEASE REFER TO SPECIFICATIONS FOR STANDARD TIRE PRESSURE Foreign materials (nails or small stones) Crack and damage Tread wear indicator • Visual check tires for frontal and lateral side walls for crack or damage.
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• • • • • • CHECKING AND CHANGING FUSES Turn the main switch off and check if the fuse blows. Replace the blown fuse with the specified fuse. Do not use a fuse of a different capacity. Do not use copper wire or any other substitute for the fuse. Remove the storage box, and you’ll find the fuse box near light. Open the fuse box cover, and pull out the fuse. Check it for damage or broken. Fuses must be firmly secured with wire connectors when replacing. Loose connections will result in overhead and damage.
PAGE 24
CHECKING THE FRONT AND REAR LIGHTS • Start engine and turn on the head lamp switch. Check if head lamp and rear lamp come on. • Check the brightness and direction of front light by wall to see if it is correct. • Check the head lamp cover if it is dirty, crack, or loosen. CHECKING THE BRAKE LIGHT • Turn the ignition switch key to “ON” position, hold the hand-braking levers for front and rear wheels. Check if the brake lights come on. • Check the brake light cover if it is dirty, crack, or loosen.
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CHECKING THE AIR CLEANER 《DISASSEMBLE PRCEDURE》 1. Remove mounting screws from air cleaner cover. 2. Remove the air cleaner cover, then remove filter element. 3. Take the element out and clean it. (Refer to maintenance schedule.) 《ASSEMBLE PRCEDURE》 • Assemble the air cleaner in reverse order of disassemble. Screw Element Screw CHECKING THE LEFT CRANKCASE COVER AIR CLEANER 《DISASSEMBLE PRCEDURE》 1. Remove mounting screws from left crankcase cover. 2.
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DIAGNOSIS WHEN ENGINE DOES NOT START For Rear Wheel (1). Has the ignition switch key been turned to “ON” position? (2). Is there enough fuel in the fuel tank? For Front Wheel (3). Is the rear or front wheel brakes applied when pressing starting button? 1/8 1/4 Turn signal light switch Horn button (4). Do you rotate the throttle valve handle while pressing starting the button? (5).
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1. Raise the scooter with the main stand, and sit on the saddle. Push the scooter forwarding to raise the main parking stand. CAUTION: • Never rotate the throttle valve handle at will to increase the engine RPM before driving off. 2. Get on the scooter from the left side, and sit on the saddle properly, keep your feet firmly on the ground to prevent the scooter from falling. CAUTION: • Apply brake on the rear wheel before driving off. 3.
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Item Check Items 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Maintenance Mileage 200mi 600mi 2,000mi 4,000mi 8,000mi Maintenance kilometer 300km Every 1,000km Every 3,000km Every 6,000km Every 12,000km NEW 1 Month 3 Months 6 Months 1 Year C R C Maintenance Interval Air cleaner element (Remark) Oil filter (Screen) Engine oil Tire, pressure Battery Spark plug Carburetor (idle speed) Steering bearing and handles Check Transmission for leakage Check crankcase for leakage Transmission Oil I C R I
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ComBiz Model Item Specification AP12W2 series length 1,920 mm width 680 mm Height 1,080mm Wheel base 1,380 mm Net Weight 150 kg Type 4- stroke single cylinder engine Fuel UNLEADED(OCTANE 92 OR HIGHER) Air - cooled Cooling type Front brake 124.6cc 11.2:1 10.2 ps / 8,000 rpm 1.01 kgf-m / 6,000 rpm Kick & Electrical TELESCOPE UNIT SWING Centrifugal type CVT 110 / 90-10 56J 110 / 90-10 56J Aluminum alloy Front: STD 1.75kg/cm2, Rear: STD 2.0 kg/cm2 for 1 person,2.