www.swisherinc.com OWNER’S MANUAL MODEL NO. STARTING SERIAL #: L122-315001 RC14544CP4K RC14544CP4K-CA COMMERCIAL PRO 44” BRUSH KING TRAIL CUTTER IMPORTANT Read and follow all Safety Precautions and Instructions before operating this equipment. 10/26/2022 21276 REV 22-315 Assembly Operation Service and Adjustment Repair Parts SWISHER ACQUISITION INC.
LIMITED WARRANTY The manufacturer’s warranty to the original consumer purchaser is: This product is free from defects in materials and workmanship for the period's shown below beginning from the date of purchase by the original consumer purchaser. We will repair or replace, at our discretion, parts found to be defective due to materials or workmanship. This warranty is subject to the following limitations and exclusions: As required by CFR § 1060.
TABLE OF CONTENTS • • • SAFETY PRECAUTIONS…………………………………………..………………………... 4 KNOW YOUR CUTTER …..……………………………………………………...………….. 5 GENERAL OPERATIONS………………..………………………………………...…….....6-8 – – – – – – – – – – – • CUTTER MAINTENANCE……………..………………………………...…………………... 9 – – – – – • THE ENGINE WILL NOT START ENGINE RUNS POORLY THE UNIT IS NOT CUTTING LEVEL CUTTER BOUNCES EXCESSIVELY WHILE TOWING HITCH WILL NOT PIVOT SPECIFICATIONS……………………………………………………….……………………. 11 SAFETY AND OPERATION DECALS………………………………......………..
SAFETY PRECAUTIONS Thank you for choosing Swisher’s 44” Trail Cutter. Before operating your Cutter, please read, understand and follow all of the safety precautions and other instructions explained in this manual. As with all power equipment, lawn mowers and Cutters can be potentially dangerous if improperly used. This Safety Alert Symbol indicates important messages in this manual. When you see this symbol, carefully read the message that follows and be alert to the possibility of personal injury.
KNOW YOUR CUTTER It is important to know the features of the Cutter. Please review the entire manual for detailed operational and safety information. WHEEL GREASE ZERKS HEIGHT ADJUSTMENT HANDLE RIGHT SIDE GAS TANK OIL FILL, FILTER & DRAIN REMOVABLE COVER (SEE NOTE **) OFFSET HITCH MAIN PIN OFFSET HITCH FAN PIN HEIGHT ADJUSTMENT HANDLE LEFT SIDE IMPORTANT FEATURES THROTTLE PTO ENGAGE SWITCH ** REMOVABLE COVER • Battery, Solenoid & Wiring are located under the toolfree removable cover.
GENERAL OPERATIONS The operation of any mower can produce foreign objects to be thrown into the eyes, resulting in severe eye damage. Always wear certified safety glasses or wide-vision safety goggles over spectacles before starting any cutting machine and while operating such a machine. The operation of any mower produces sound waves that are damaging to the human ear. Ear protection is recommended. CAUTION! Tragic accidents can occur if the operator is not alert to the presence of children.
GENERAL OPERATIONS ENGAGING BLADES Note: Do not attempt to start the unit with the PTO switch in the “ENGAGED” position. • Engage blades by pulling out on the PTO switch. • Push PTO switch in to disengage blades. • The braking system is applied when the blades become disengaged. It is designed to bring the blades to a quick stop (approximately 10 seconds). The electric clutch comes with an internal brake. STOPPING THE ENGINE • Make sure the tow vehicle parking brake is set. • Disengage cutting blades.
GENERAL OPERATIONS CUTTER HEIGHT ADJUSTMENT • There is approximately 4” of height adjustment. • Rotate height adjust crank handle in a clockwise direction to raise the Cutter deck. Rotate counterclockwise to lower the Cutter deck. • Using indicator lines located on each side of the Cutter, set each side to the same height. • Dense areas should be cut twice. • Place handle down into the notch to lock height position. • See Page 18 for more detailed instructions.
CUTTER MAINTENANCE GENERAL RECOMMENDATIONS The warranty on this cutter does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain unit as instructed in this manual. Some adjustments will need to be made periodically to maintain your unit properly. Refer to your engine manual for recommended fuel, oil, and service parts.
TROUBLESHOOTING ISSUE SOLUTION Engine Will Not Start Engine Runs Poorly The Unit is not Cutting Level The Cutter Bounces Excessively Hitch Will not Pivot Caster Wheels Wobble Excessively Disengage blades, turn key switch to the “OFF” position, check battery and all other electrical connections and inspect spark plug and wire. See Engine Manual for Troubleshooting. Contact Engine Manufacturer or Qualified Mechanic. See Engine Manual for Troubleshooting. Check the Throttle Adjuster.
SPECIFICATIONS Engine Engine Specifications Starting Battery Fuel Overall Dimesions Console Cable Length Offset Distance (Tow ball to offset cutting edge) Offset Positions Cutting Height Cutting Width Blade Style Discharge Drive System Blade Engagement Towing Speed Mowing Speed Unit Dry Weight Tire PSI Description 14.5HP (603 CC) Kawasaki See engine Manual for Specifications Electric Start 12 Volt ("U1" recommended), 340CCA 2.5 Gal. (9.46 L), Unleaded Gasoline (MIN 87 Octane) MAX 10% Ethanol 139.
SAFETY AND OPERATION DECALS Replace decal immediately if damaged. Order by part number from Swisher.
ASSEMBLY PARTS Before assembling the Cutter make sure that all assembly parts are present. Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 - Description Key Set ( 2 Keys) Nut - 1/4-20 Flange Nut - 3/8-16 Nylon-Insert Lock Nut - 3/4-10 Nylon-Insert Lock Washer - 3/8 SAE Flat Washer - 3/4" SAE Flat Bolt - 1/4-20 X 3/4" Bolt - 5/16-18 X 1 3/4" Flange Head Bolt - 3/8-16 X 3" Bolt - Serr Flng 5/16-18 X 3 1/2" Bolt - 3/4 - 10 X 4 1/2" Pin - 3/8" X 2.
SET-UP DIRECTIONS Tools Required: Wrench/Socket Qty. (2) (1) (1) (1) Size 9/16” 1-1/16” 1-1/8” 7/16” Use care when uncrating. FIGURE 14.1 GENERAL RECOMMENDATIONS • Use at least two people to uncrate & assemble the unit. The cutter and its components are very heavy. UNCRATING • Using a hammer and pry bar, separate the boards of the crate starting with the top. Use caution to not damage the equipment inside the crate. • Always wear gloves and safety glasses when disassembling the crate.
BATTERY See Page 24 for replacement part numbers Tools Required: Wrench/Socket Qty. (2) Size 1/2” Pliers (Optional) FIGURE 15.1 FIGURE 15.2 GENERAL RECOMMENDATIONS • A standard “U1” Battery is recommended. If the Battery is put into service after the “month and year” of the date on the Battery, it may need to be charged with a 12 volt Battery charger for a minimum of 1 hour, but no more than 2 hours at a rate of 6 to 10 amps. • Use pliers on Thumbscrews if they are too tight to turn by hand.
BATTERY CABLES Cutter requires a U1 Battery (not included). Tools Required: Wrench/Socket Qty. Size (2) 7/16” FIGURE 16.1 Engine shield not shown for Clarity See Page 24 for replacement part numbers NOTE: The positive and negative terminals may be in a different location on your Battery than what is shown. Image is for reference only. BATTERY WIRING * ALWAYS CONNECT POSITIVE CABLE FIRST WHEN CONNECTING BATTERY * ALWAYS REMOVE NEGATIVE CABLE FIRST WHEN DISCONNECTING BATTERY (See FIGURE 16.
HEIGHT ADJUSTMENT FIGURE 17.1 See Page 22 for replacement part numbers GENERAL RECOMMENDATIONS • Set the Cutter to an appropriate height for the media being cut. Taller/Thicker grass & brush may require a higher first cut and a lower second cut for best results. It’s recommended to cut the second pass perpendicular to the first pass. • Height indicator decal contains number references. These numbers do not reflect cutting height or inches.
HITCH OPERATIONS FIGURE 18.4 FIGURE 18.1 See Page 26 for replacement part numbers FIGURE 18.2 Unlocked Pin GENERAL RECOMMENDATIONS • It is recommended to set the hitch bar in the straight position when an offset is not needed. DO NOT ADJUST HITCH ON HILLS. The Cutter may roll once the pins are removed on a slope. This can cause injury or damage the equipment. • The unit can be unattached from the tow vehicle for easier adjustment of the hitch.
HITCH OPERATIONS See Page 26 for replacement part numbers FIGURE 19.1 Centered FIGURE 19.2 Mid Offset FIGURE 19.
BLADE REPLACEMENT BLADE REPLACEMENT Tools Required: • Wrench/Socket Qty. Size (2) 1 1/8” • Gloves FIGURE 20.1 See Page 27 for replacement part numbers Wear gloves when handling the blades and when using tools around the blades. Always be aware of the sharp edges of blades. Use caution when turning wrench to remove & install blade bolts. BLADE REMOVAL (See FIGURE 20.1) • Disconnect spark plug wire before working on unit! • Use Jack Stands or ramps to lift the Cutter off of the ground.
BELT REMOVAL/INSTALLATION REMOVING BELT Tools Required: • Wrench/Socket Qty. Size (See FIGURE 21.2) (1) 9/16” (1) 1/2” • Disconnect negative Battery • terminal before working on • Gloves • the Cutter. • Locate the six Screws 7 securing the Belt Cover 6 . Using the 9/16” wrench/socket, remove the screws. • Carefully slide Cover to the fuel line side of the Cutter deck and set out of the way of the Blade Pulley 4 . Do not place tension on the fuel lines.
PARTS DIAGRAMS HEIGHT ADJUSTMENT ASSEMBLY FIGURE 22.1 Item # 1 2 3 4 5 6 7 8 9 10 11 Description Bearing - Blade, RT44 Washer - 1 X 1 1/2 10 GA Knob - Height Adjustment Rod - Crank, .
PARTS DIAGRAMS Item # 1 2 3 4 5 6 7 8 9 Description Nut - Serr Flange, 1/4-20 Debris Guard - Outer Washer - Fender, 1/4X1 1/4OD Bolt - Serr Flange, 1/4-20 X 3/4 Debris Guard - Center Bolt - Carriage, 1/4-20 Plate - Harness, Mount Support Plate - Harness, Cable Support Nut - Nylon Lock, 1/4-20 Part # NB524 21233 11520 NB690 21234 10547 21274* 21260* NB180 FRONT SKIRT ASSEMBLY FIGURE 23.1 COVERS Item # 1 2 3 4 5 6 7 Description Screw - .312-18 x .75, Black Bolt - Serr.
PARTS DIAGRAMS ENGINE GUARD,GAS TANK, SOLENOID ASSEMBLIES FIGURE 24.1 Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Description Cover - RC Engine Guard Bushing - .33ID X .493OD X .135 ZP Washer - SAE Flat 5/16 ZY Bolt - 5/16-18 X 3/4 GR5 ZY Clip - Tinnerman, 5/16-18 Guard - Engine Right Side Bolt - Serr. Flange, 5/16-18 Nut - Serr.
PARTS DIAGRAMS DECK ASSEMBLY FIGURE 25.1 FIGURE 25.2 When ordering replacement parts * = USE PAINT CODE: TK=BLACK Item # 1 2 3 4 5 6 7 8 9 10 11 12 Description Plate - Motor Mount Rail Right Screw - .312-18 X .75, Black Brace - Rear Z-Rail Plate - Blade Support Bolt - Serr. Flange, 3/8-16 Plate - Motor Mount Rail Left Weldment - Deck Body Nut - Serr. Flange, 5/16-18 Plate - Debris Guard Support Nut - Serr.
PARTS DIAGRAMS HITCH ASSEMBLY Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Description Bolt - Hex, 3/4-10 Washer - 3/4" SAE Pin - 3/8", Tab Retainer 2" Ball Coupler Bolt - Hex, 3/8-16 Washer - 3/8" SAE Nut - Nylon Lock, 3/4-10 Weldment - Offset Hitch Tube Nut - Nylon Lock, 3/8-16 Pin - Pivot Latch Weldment - Hitch Pivot Assembly Bolt - Hex, 3/4-10 Bushing - Machine; 1" ID Plug - 1 1/2" X 2" , Plastic Hitch - Weldment Assembly Washer - USS Flat, Ø1" Washer - Belleville 1" Nut - 1"-8 Topl
PARTS DIAGRAMS Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Description Nut - Nylon Lock, 1"-8 Washer - 1" X 2" X 14GA Pulley - Blade, 12" OD Spacer - Pulley Bearing - Blade Shaft - Blade Nut - Nylon Lock, 1/2"-13 Washer - USS Flat, 1/2" Blade Driver Housing Bolt - Hex 1/2"-13 X 2" Cover - Dust, RC Housing Washer - Flat, 1" X 1 1/2" Nut - Nylon Lock, 3/4"-10 Weldment - Stump Jumper Washer - Flat, 3/4" X 1 1/4" Blade - Off-Set, Rough Cut Bolt - Hex, 3/4-10 X 2" Nut - Nylon Lock, 1"-14 Kit - Replac
PARTS DIAGRAMS ENGINE PULLEY/BELT ASSEMBLY Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Description Spacer - 1.032 ID X .90 L Part # 20572* NB181 Nut - Nylon Lock, 5/16-18 Weldment - Motor Mount 21248* Washer - Split Lock, 3/8" NB711 Nut - Locking, 2 Way 5/16-18 NB558 Bolt - Hex 3/8-16 X 1 1/4 NB618 Clutch - Electric, 1" Crank 3813 Belt - B X 56" 20937 Bolt - Hex, 5/16-18 X 3" NB563 Washer - Belleville 7/16 X 1 1/4 699 Bolt - Hex, 7/16-20 X 2.5" NB685 Engine -14.
PARTS DIAGRAMS CONSOLE ASSEMBLY FIGURE 29.1 † Items 1, 2, 3 & 7 can be purchased as Key Switch Kit 21329. When mounting the console assembly it may be necessary to mount it directly to the hitch tube depending on the vehicle you are towing it with. Some vehicle configurations will allow the console to be mounted to the vehicle (i.e. ATV rack). Make sure the wiring harness is secure and will not drag the ground. Periodically check to make sure all hardware is tight and the wiring harness is secure.
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www.swisherinc.com 44” BRUSH KING TRAIL CUTTER OWNER’S MANUAL MODEL NO. Each Cutter has its own model number. Each engine has its own model number. The model number for the Cutter will be found on the right hand side of the motor mount. The model number for the engine will be found on the top of the valve cover. All Cutter parts listed herein may be ordered directly from Swisher or your nearest Swisher dealer.
