Bathtub Wall Kits www.swanstone.
Safety Guidelines I The Swan Assurance — if our product is properly installed and maintained, as stated in these instructions, it will not leak. Remember – Safety First IMPORTANT NOTICE The Swan Corporation, the makers of the Swan products, cannot anticipate every possible circumstance that might involve a potential hazard during the installation of our product(s). The warnings and instructions in this installation guide are, therefore, not all-inclusive.
Safety Guidelines WARNING Lifting Hazard According to the National Institute for Occupational Safety and Health, the recommended maximum safe lifting weight is 51 pounds, with all lifting conditions perfect— minimal forward reach, steady load close to the body, straight back, load between knees and shoulders, and good grips. To avoid personal injury, always use these proper lifting techniques and use two people to move cartons weighing more than 51 pounds.
Safety Guidelines General Information WARNING SS-60-5 Bathtub Wall Kit One back panel with molded soap and shampoo shelves Four wall panels Two corner moldings WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in serious injury or death. Electrocution Hazard Water and other liquids conduct electric current and can create a short circuit, resulting in injury or death. Keep all liquids away from electrical cords and power tools.
General Information Helpful Hints SK-366072 Three flat panels Two corner moldings Two soap shelves Read these instructions carefully and familiarize yourself with the various parts of the kit. The variety of installations possible for this kit may require procedures other than those shown. Ensure construction is correctly sized, plumb, and square . Save the large cardboard box for protection of the bathtub during the installation process and to use as a template for cutting the wall panels.
General Information Walls must be solid, plumb, and square within 1/8 inch of true. Shim or trim the opening, as required. This kit has been designed with some adjustability for minor alignment problems. Cement/Concrete The mounting surface must be free of dirt, film, waxes, or any other residues. To ensure proper adhesion of the panels, the complete area must be sealed with two coats of water or oil-based primer/ sealer.
Installation Procedure Installation Procedure If installing an optional wall panel extension kit above the wall panel kit, the filler board must extend from the top of the existing wall covering (tile) to 24 inches above the top edge of the installed tub wall kit panels, or to the ceiling if less than 24 inches. Followed carefully, these installation instructions will result in an easy, trouble-free installation of your Swan Corporation product.
Installation Procedure Flat, Subway Tile, or Square Tile Panel Installation Note: On subway tile and square tile panels, this process will keep the faux grout lines running level, although the bottom tiles may not be evenly sized from the tub to the first faux grout line. Since every installation is slightly different, it is up to the installer to create a pattern match that is visually pleasing. The installation process is the same for either flat or tile panels.
Installation Procedure 7. Transfer the measurements onto the front surface of the back panel. IMPORTANT NOTICE Note: The back panel can be cut slightly smaller than the opening because the side panels will cover any small gap (less than 1/4 inch). DO NOT force a panel to fit a bowed or curved wall as it may break; furthermore, the resiliency of the panel can break the silicone bond to the wall surface.
Installation Procedure 1. Place the panel on top of the tub and slide it against the back wall panel. 2. Scribe (mark) the panel, as shown. If the panel is wider than the wall, take this width into consideration when scribing the panel. 4. Cut the panel using a circular saw with a 60-80 tooth carbide blade or a saber saw with a bi-metal blade (14 teeth per inch). 5. Measure the openings for the tub/shower faucet(s) and/or shower head. Flat Panel 6. Transfer the measurements to the panel.
Installation Procedure WARNING IMPORTANT NOTICE Any cutout for accessories should have rounded corners (sharp corners can promote stress cracks). Dust Hazard When cutting or drilling the Swanstone product, use a dust collection method which prevents dust particles from going into the air. Always work in a well-ventilated area. To keep the area wellventilated, open windows and use exhaust fans. Always use an OSHA approved dust mask when cutting, drilling, or sanding Swanstone products. 8.
Installation Procedure WARNING Panel Installation WARNING This process is not recommended for the do-it-yourself homeowner. Fumes Hazard The fumes from the silicone and solvents used by the installer can be harmful if used in an unventilated room. Always work in a well-ventilated area. To keep the area well-ventilated, open windows and use exhaust fans. If adequate ventilation is not achievable or practical, use respiratory protective equipment.
Installation Procedure b. If the uncovered area of the back wall is less than the width of the next panel, cut the panel to fit the opening. It is not necessary for the seam in the back panels to be centered, as it will be covered. c. If a gap exists between the two back wall panels, install a foam spacer (provided) between the two panels and 1/4 inch from the upper edge. This foam spacer will help fill the gap when caulking the panel.
Installation Procedure Corner Soap Dish Installation 4. Apply silicone to the edge of the soap dish. The soap dish is a corner mount design. The soap dishes can be stacked in one corner or placed in opposite corners. Note: Either clear or color matched silicone can be used for attaching the soap dish. Note: The soap dish is molded with a square corner, as shown in the illustrations. 1. Select a desirable height for mounting one or both soap dishes. 5.
Installation Procedure 2. Dry fit the corner molding. 5. Press the corner moldings into place. Remove any excess silicone. 6. Place at least three pieces of masking tape on each corner molding to hold it in place until the silicone adheres to the wall panel. WARNING Fumes Hazard The fumes from the silicone and solvents used by the installer can be harmful if used in an unventilated room. Always work in a well-ventilated area. To keep the area well-ventilated, open windows and use exhaust fans.
Installation Procedure 2. Place at least two braces against each left and right-side walls. 5. Remove the braces after 24 hours. 6. After the temporary bracing is removed, refer to the Final Caulking section for information on applying color-matched caulk to joints and seams. Final Caulking Apply a bead of the color-matched 100% silicone sealant. IMPORTANT NOTICE Follow the manufacturer’s instructions on the tube for proper application.
Installation Procedure Maintenance & Cleaning Attaching Shower Doors and Accessories Care and Cleaning Swan Corporation Veritek products are stain and abrasion resistant; however, the finish requires reasonable care. Because cleaning products change over time, always check the manufacturer’s instructions to make sure it is compatible with solid surface acrylic or with fiberglass reinforced polyester.
Warranty Warranty If a Swan Corporation product covered by this warranty is found to be defective in materials or workmanship, after inspection by IMPORTANT NOTICE an authorized Swan Corporation representative, we will repair, or at our option, exchange the product for a similar model. This warranty extends for a designated period of time, so long as it remains in use in its original place of installation.
Save these Installation Instructions for future reference. They provide important information on cleaning and maintenance of Swan Corporation products. www.swanstone.
