B C SUPER D E F G ® H SC828 Chassis Series SC828TQ-R1000LPB SC828TQ-R1200LPB USER’S MANUAL 1.
SC828 Chassis Manual The information in this User’s Manual has been carefully reviewed and is believed to be accurate. The vendor assumes no responsibility for any inaccuracies that may be contained in this document, makes no commitment to update or to keep current the information in this manual, or to notify any person or organization of the updates. Please Note: For the most up-to-date version of this manual, please see our web site at www.supermicro.com. Super Micro Computer, Inc.
Preface Preface About This Manual This manual is written for professional system integrators and PC technicians. It provides information for the installation and use of the SC828 chassis. Installation and maintenance should be performed by experienced technicians only. Supermicro’s SC828 chassis features a unique and highly-optimized design. The chassis is equipped with a front-loading 1000W or 1200W high-efficiency redundant power supply. High performance fans provide ample optimized cooling.
SC828 Chassis Manual Manual Organization Chapter 1: Introduction The first chapter provides a checklist of the main components included with this chassis and describes the main features of the SC828 chassis. This chapter also includes contact information. Chapter 2: System Safety This chapter lists warnings, precautions, and system safety. It recommended that you thoroughly familiarize yourself installing and servicing this chassis safety precautions.
Preface Table of Contents Chapter 1 Introduction 1-1 Overview.......................................................................................................... 1-1 1-2 Shipping List..................................................................................................... 1-1 Part Numbers................................................................................................... 1-1 1-3 Where to get Replacement Components........................................................
Chapter 5 Rack Installation 5-1 Overview.......................................................................................................... 5-1 5-2 Unpacking the System..................................................................................... 5-1 5-3 Preparing for Setup.......................................................................................... 5-1 Choosing a Setup Location..............................................................................
Chapter 1: Introduction Chapter 1 Introduction 1-1 Overview Supermicro’s SC828 chassis features a unique and highly-optimized design. The chassis is equipped with a high-efficiency 1000W or 1200W redundant power supply. 1-2 Shipping List Part Numbers For the latest shiping lists and part numbers for your particular chassis model please visit the Supermicro Web site at http://www.supermicro.com/ SC828TQ-R1200B Chassis Model SC828TQ-R1200B CPU Intel and AMD Quad processors HDD I/O Slots 6 x 3.
SC828 Chassis Manual 1-3 Where to get Replacement Components Though not frequently, you may need replacement parts for your system. To ensure the highest level of professional service and technical support, we strongly recommend purchasing exclusively from our Supermicro Authorized Distributors / System Integrators / Resellers. A list of Supermicro Authorized Distributors / System Integrators / Resellers can be found at: http://www.supermicro.com. Click the Where to Buy link.
Chapter 1: Introduction 1-4 Contacting SuperMicro Headquarters Address: Super Micro Computer, Inc. 980 Rock Ave. San Jose, CA 95131 U.S.A. Tel: +1 (408) 503-8000 Fax: +1 (408) 503-8008 Email: marketing@supermicro.com (General Information) support@supermicro.com (Technical Support) Web Site: www.supermicro.com Europe Address: Super Micro Computer B.V. Het Sterrenbeeld 28, 5215 ML 's-Hertogenbosch, The Netherlands Tel: +31 (0) 73-6400390 Fax: +31 (0) 73-6416525 Email: sales@supermicro.
SC828 Chassis Manual 1-5 Returning Merchandise for Service A receipt or copy of your invoice marked with the date of purchase is required before any warranty service will be rendered. You can obtain service by calling your vendor for a Returned Merchandise Authorization (RMA) number. When returning to the manufacturer, the RMA number should be prominently displayed on the outside of the shipping carton, and mailed prepaid or hand-carried.
Chapter 2: System Safety Chapter 2 System Safety 2-1 Overview This chapter provides a quick setup checklist to get your chassis up and running. Following the steps in order given should enable you to have your chassis setup and operational within a minimal amount of time. This quick set up assumes that you are an experienced technician, famailiar with common concepts and terminology.
SC828 Chassis User's Manual 2-4 Electrical Safety Precautions Basic electrical safety precautions should be followed to protect yourself from harm and the SC828 from damage: • • • • • • • • Be aware of the locations of the power on/off switch on the chassis as well as the room’s emergency power-off switch, disconnection switch or electrical outlet. If an electrical accident occurs, you can then quickly remove power from the system. Do not work alone when working with high voltage components.
Chapter 2: System Safety • DVD-ROM laser: CAUTION - This server may have come equipped with a DVD-ROM drive. To prevent direct exposure to the laser beam and hazardous radiation exposure, do not open the enclosure or use the unit in any unconventional way. 2-5 • • • • • 2-6 General Safety Precautions Keep the area around the chassis clean and free of clutter.
SC828 Chassis User's Manual • • • • • • Touch a grounded metal object before removing any board from its antistatic bag. Do not let components or PCBs come into contact with your clothing, which may retain a charge even if you are wearing a wrist strap. Handle a board by its edges only; do not touch its components, peripheral chips, memory modules or contacts. When handling chips or modules, avoid touching their pins. Put the serverboard and peripherals back into their antistatic bags when not in use.
Chapter 3: Chassis Components Chapter 3 Chassis Components 3-1 Overview This chapter describes the most common components included with your chassis. Some components listed may not be included or compatible with your particular chassis model. For more information, see the installation instructions detailed later in this manual. 3-2 Components Chassis You SC828 chassis comes equipped with the following: • 6x 3.
SC828 Chassis Manual Mounting to a Rack (Optional) The SC828 can be placed in a rack for secure storage and use. To setup your rack, follow the step-by-step instructions included in this manual. Power Supply Each SC828 chassis model includes a high-efficiency power supply with thermal control fan, rated at 1000 or 1200 Watts. In the unlikely event your power supply fails, replacement is simple. The power supply simply needs to be unscrewed from the chassis and replaced.
Chapter 3: Chassis Components 3-2 Control Panel Buttons There are two push-buttons located on the front of the chassis. These are (in order from left to right) a reset button and a power on/off button. Reset: The reset button is used to reboot the system. Power: The main power switch is used to apply or remove power from the power supply to the server system. Turning off system power with this button removes the main power but keeps standby power supplied to the system.
SC828 Chassis Manual Overheat/Fan Fail: When this LED flashes it indicates a fan failure. When continuously on (not flashing) it indicates an overheat condition, which may be caused by cables obstructing the airflow in the system or the ambient room temperature being too warm. Check the routing of the cables and make sure all fans are present and operating normally. You should also check to make sure that the chassis covers are installed. Finally, verify that the heatsinks are installed properly.
Chapter 4: Setup and Installation Chapter 4 Chassis Setup and Installation 4-1 Removing the Chassis Cover Before installing any components, replacing chassis fans or accessing the motherboard, you will first need to remove the top cove from the chassis. Removing the Chassis Cover 1. Unplug the power cord from the chassis. 2. Using a Philips screw driver, remove two screws from each side of the top cover as shown below. 3. Press the two release tabs on the top of the cover. 4. Slide the cover back. 5.
SC828 Chassis User's Guide 5 Figure 4-2: Lifting the Chassis Cover 4-2
Chapter 4: Setup and Installation 4-2 Installing the Motherboard into the Chassis Installing the Motherboard 1. Ensure that the power cord has been unplugged from the chassis. 2. Locate the mounting holes on the motherboard and the mounting holes on the chassis. 3. Align the mounting holes on the motherboard against the corresponding mounting holes on the chassis. The SC828 chassis comes with removable motherboard standoffs. These will need to be adjusted to each individual motherboard.
SC828 Chassis User's Guide 4-3 Removing and Installing Chassis Fans The SC828 chassis comes equipped with six 6500 RPM fans for optimal cooling. In the unlikely event that a fan needs to be replaced, removing and installing chassis fans is a simple procedure. Removing a Chassis Fan 1. If necessary, open the chassis while the power is running to determine which fan has failed. (Never run the server for an extended period of time with the chassis open.) 2.
Chapter 4: Setup and Installation Installing a Chassis Fan 1. Turn off the power to the system and unplug the system from the outlet. 2. Slide the fan housing into the chassis fan mounting bracket. 3. Push down gently on the top of the fan until it clicks into place 4. Reconnect the fan wiring to the connectors.
SC828 Chassis User's Guide 4-4 Power Supply The SC828 chassis has a 1000 or 1200 Watt power supply. This power supply is auto-switching capable. This enables it to automatically sense and operate at a 100v to 240v input voltage. The SC828 chassis has two power supplies. In the unlikely event that a power supply unit fails, the system will shut down and you will need to change the power supply unit. New units can be ordered directly from Supermicro (see contact information in the Preface).
Chapter 4: Setup and Installation Release Button 6 Handle 7 Figure 4-7: Releasing the Power Supply 6. On the front of the chassis, press the release button on the front face of the power supply. 7. Lift the handle upwards 8. Gently pull the power supply forward and out of the chassis. 9. Ensure that all screws are set aside for later use when installing the replacement power supply.
SC828 Chassis User's Guide Installing the Power Supply Power Supply Installation 1. Unplug all power leading to the chassis. 2. Using the screws previously set aside, secure the power distributor to the floor of the chassis. 3 2 Figure 4-9: Replacing the Power Distributor and Power Cord Channel 3. Reattach the power cord channel to the power distributor 4. Connect the power cord to the power supply and run the cord through the power cord channel and out of the chassis.
Chapter 4: Setup and Installation 5. Replace the power cord channel cover on the power cord channel. 6. Insert the power supply into its slot in the front of the chassis, gently pushing it back into the chassis until it clicks into position.
SC828 Chassis User's Guide 4-5 Installing the Air Shroud The air shroud is used to channel the air flow from the system fans and direct it into critical areas of the chassis that require cooling. The SC828 chassis comes equipped with an adjustable air shroud, which allows the direction of the airflow to be fine-tuned for optimal cooling. No tools are required to install or adjust the air shroud. The SC828 chassis air shroud is designed to accomodate a variety of motherboards.
Chapter 4: Setup and Installation 2. Adjust the air channel arcs on the underside of the air shroud as necessary for optimal cooling. 3. Carefully slide the air shroud into the chassis so that it covers the system fans and directs the air flow into the chassis.
SC828 Chassis User's Guide 4-6 Removing the Hard Drive Tray and Installing a Hard Drive To install a hard disk drive into the chassis, it is necessary to remove the HDD tray from the chassis. Removing a Hard Drive Tray 1. Press the release tab on the front of each hard drive try to unlock the HDD tray. 2. Using the handle, pull the HDD tray out from the chassis as shown.
Chapter 4: Setup and Installation Replacing a Hard Drive in the Hard Drive Tray 1. Remove the two screws that attach to the both sides of the dummy HDD. 2. Slide out the dummy HDD as shown 1 2 1 Figure 4-15: Removing the Dummy Hard Drive 3. Slide a hard drive into the HDD tray, and secure the HDD to the tray with two screws on each side of the tray as shown.
SC828 Chassis User's Guide 1 2 Figure 4-17: Installing the Hard Drive and Tray into the Chassis Installing a Hard Drive and Hard Drive Tray into the Chassis 1. Insert the hard drive and hard drive tray into the hard drive tray slot in the chassis. 2. Fold the HDD tray's handle inward until it clicks into the locked position.
Chapter 4: Setup and Installation 4-7 Add-on Card/Expansion Slot Setup L-Brackets Add-on/Expansion Card Add-on/Expansion Card Slots Figure 4-18: Removing the Add-on Card Slot screw SC828 chassis includes seven slots for add-on cards and expansion cards. Installing an Add-on or Expansion card: 1. Confirm that each add on card you are installing includes a standard Lbracket. 2. Disconnect the power supply and lay the chassis on a flat surface. If you have not done so, open the chassis cover. 3.
SC828 Chassis User's Guide Notes 4-16
Chapter 5: Rack Installation Chapter 5 Rack Installation 5-1 Overview This chapter provides a quick setup checklist to get your chassis up and running. Following these steps in the order given should enable you to have the system operational within a minimum amount of time. 5-2 Unpacking the System You should inspect the box the chassis was shipped in and note if it was damaged in any way. If the chassis itself shows damage you should file a damage claim with the carrier who delivered it.
SC828 Chassis Manual ! • Warnings and Precautions! ! This product is for installation only in a Restricted Access Location (dedicated equipment rooms, service closets and the like). Rack Precautions • Ensure that the leveling jacks on the bottom of the rack are fully extended to the floor with the full weight of the rack resting on them. • In single rack installation, stabilizers should be attached to the rack. • In multiple rack installations, the racks should be coupled together.
Chapter 5: Rack Installation • 5-4 Always keep the rack's front door and all panels and components on the servers closed when not servicing to maintain proper cooling. Rack Mounting Considerations Ambient Operating Temperature If installed in a closed or multi-unit rack assembly, the ambient operating temperature of the rack environment may be greater than the ambient temperature of the room.
SC828 Chassis Manual 5-5 Rack Mounting Instructions This section provides information on installing the SC828 chassis into a rack unit with the rails provided. There are a variety of rack units on the market, which may mean the assembly procedure will differ slightly. You should also refer to the installation instructions that came with the rack unit you are using. Identifying the Sections of the Rack Rails The chassis package includes two rack rail assemblies in the rack mounting kit.
Chapter 5: Rack Installation Replacing the Inner Rails: 1. Power down and unplug the chassis. It is also recommended that you remove the power plug from the chassis. 2. On a solid, stable surface, lay the chassis on its side. 3. The inner rail is held in place by one screw near the rear of the chassis. Remove this screw. 4. Remove the inner rail by sliding the rail toward the rear of the chassis. 5. Place the new rail on the chassis, aligning the chassis hooks with the rails. 6.
SC828 Chassis Manual Secure to the Front of the Rack Secure to the Rear of the Rack Attach Outer Racks together Figure 5-2: Assembling the Outer Rails Outer Rack Rails Outer rails attach to the server rack and hold the server in place. The outer rails for the SC828 chassis extend between 26" inches and 33.5" inches. Another set of rails can be ordered that will fit a rack between 19" and 26" deep. To order the second set of rails call or email customer support.
Chapter 5: Rack Installation Figure 5-3: Installing the Rack Rails Installing the Chassis into the Rack Installing the Chassis 1. Confirm that chassis includes the inner rails and rail extensions. Also, confirm that the outer rails are installed on the rack. 2. Line chassis rails with the front of the rack rails. 3. Slide the chassis rails into the rack rails, keeping the pressure even on both sides (you may have to depress the locking tabs when inserting).
SC828 Chassis Manual Notes 5-8
Appendix A: Chassis Cables Appendix A Cables, Screws and other Accessories A-1 Overview This appendix lists supported cables for your chassis system. It only includes the most commonly used components and configurations. For more compatible cables, refer to the manufacturer of the motherboard you are using and our Web site at: www.supermicro.com. A-2 Cables Included with the SC828 Chassis SC828TQ-R1200LPB Part # Type Length CBL-0044L Cable 2' 6x SATA cable.
SC828 Chassis Manual A-3 Chassis Screws The accessory box includes all the screws needed to setup your chassis. This section lists and describes the most common screws used. Your chassis may not require all the parts listed. M/B HARD DRIVE Flat head 6-32 x 5 mm [0.197] Pan head 6-32 x 5 mm [0.197] DVD-ROM, CD-ROM, and FLOPPY DRIVE Pan head 6-32 x 5 mm [0.197] Flat head 6-32 x 5 mm [0.197] Round head M3 x 5 mm [0.197] Round head M2.6 x 5 mm [0.197] RAIL Flat head M4 x 4 mm [0.
Appendix B: Power Supply Specifications Appendix B Power Supply Specifications This appendix lists power supply specifications for your chassis system. SC828TQ-R1200LPB 1200W MFR Part # PWS-IK22-1R 100 - 240V Rated AC Voltage 50 - 60Hz 6-15Amp +5V standby 4 Amp +12V 100 Amp +5V 30 Amp +3.3V 25 Amp -12V 0.6 Amp SC828TQ-R1000LPB 1000W MFR Part # PWS-IK01-1R 100 - 240V Rated AC Voltage 50 - 60Hz 15 - 7Amp +5V standby 4 Amp +12V 83 Amp +5V 30 Amp +3.3V 20 Amp -12V 0.
SC828 Chassis Manual Notes B-2
Appendix C: Backplane Specifications Appendix C BPN-SAS-828TQ Backplane Specifications To avoid personal injury and property damage, carefully follow all the safety steps listed below when accessing your system or handling the components. C-1 ESD Safety Guidelines Electric Static Discharge (ESD) can damage electronic components. To prevent damage to your system, it is important to handle it very carefully. The following measures are generally sufficient to protect your equipment from ESD.
SC828 Chassis Manual C-3 An Important Note to Users • All images and layouts shown in this user's guide are based upon the latest PCB Revision available at the time of publishing. The card you have received may or may not look exactly the same as the graphics shown in this manual.
Appendix C: Backplane Specifications C-4 Front Connectors and Jumpers 1 14 16 12 1 18 C84 ACT3 1 16 JP44 ACT2 3 3 1 JP18 17 1 JP40 JP26 1 17 32 1 #3 JP51 1 JP29 JP33 JP34 JP42 JP40:I2CRST_SDOUT#1 JP41:I2CRST_SDOUT#2 ON:SGPIO OFF:I2C 13 #2 #1 2 19 3 4 +12V JP13 GND GND +5V JP10 J5 JP29:9072 RESET 1 1 1 SIDEBAND#1 JP42:BPID_SDIN#1 JP43:BPID_SDIN#2 1-2:SGPIO 2-3:I2C JP25:OH TEM PERATURE C OPEN:45 C 1-2:50 2-3:55 C J8 1 #4 ACT IN 49 64 + JP50:I2CRST#1 JP38
SC828 Chassis Manual C-5 Front Connector and Pin Definitions 1. CD-ROM/Floppy 4-Pin Connectors CD-ROM/ FDD Power 4-Pin Connector (JP17 and JP18) The 4-pin connectors, designated JP105 and JP106, provide power to the CD-ROM and floppy drives. See the table on the right for pin definitions. Pin# Definition 1 +5V 2 and 3 4 Ground +12V 2. Upgrade Connector The Upgrade connector, designated JP46, is used for manufacturer's diagnostic purposes only. 3 and 4.
Appendix C: Backplane Specifications 7. MG9072 Chip The MG9072 is an enclosure management chip that supports the SES-2 controller and SES-2 protocols. 8. Activity LED Header The activity LED header, designated JP26, is used to indicate the activity status of each SAS drive. The Activity LED Header is located on the front panel. For the Activity LED Header to work properly, connect using a 10-pin LED cable.
SC828 Chassis Manual C-6 Front Jumper Locations and Pin Definitions JP46 1 3 1 #4 2 1 #1 1 1 JP40 JP44 #3 16 1 17 1 1 1 1 JP33 JP34 JP42 JP40:I2CRST_SDOUT#1 JP41:I2CRST_SDOUT#2 ON:SGPIO OFF:I2C #1 3 4 JP13 +12V GND +12V GND GND Y1 D3 A J6 Figure C-3: Front Jumpers GND To modify the operation of the backplane, jumpers can be used to choose between optional settings. Jumpers create shorts between two pins to change the function of the connector.
Appendix C: Backplane Specifications I2C and SGPIO Modes and Jumper Settings This backplane can utilize I2C or SGPIO. SGPIO is the default mode and can be used without making changes to your jumpers. The following information details which jumpers must be configured to use I2C mode or restore your backplane to SGPIO mode.
SC828 Chassis Manual C-7 Rear Connectors and LED Indicators SAS #5 SAS/SATA HDD #5 Rear LED Indicators Rear LED Hard Drive Activity Failure LED SAS #0 D12 D5 SAS #1 D13 D6 SAS #2 D14 D7 SAS #3 D15 D8 SAS #4 D18 D19 SAS #5 D21 D20 C-8 D7 SAS/SATA HDD #4 A SAS/SATA HDD #3 SAS #4 22 AC SAS #3 8 D14C SAS/SATA HDD #2 22 D14 D7 ACT2 FAIL2 SAS/SATA HDD #1 SAS #2 D20 SAS #1 A J3 1 SAS Drive Number SAS/SATA HDD #0 AC #2 Rear SAS/SATA Connectors SAS #0 8 SAS#2 Fig
Appendix C: Backplane Specifications Notes C-9
SC828 Chassis Manual Disclaimer (cont.) The products sold by Supermicro are not intended for and will not be used in life support systems, medical equipment, nuclear facilities or systems, aircraft, aircraft devices, aircraft/emergency communication devices or other critical systems whose failure to perform be reasonably expected to result in significant injury or loss of life or catastrophic property damage.