Read all instructions before you operate your grill. Save these instructions! To installer or person assembling grill: Leave this manual with grill for future reference. To consumer: Keep this manual for future reference. CERTIFIED www.sunstonemetalproducts.
Welcome & Congratulations Congratulations on your purchase of a new Sunstone Ruby Series Companion Pro Grill! We are very proud of our product and we are completely committed to providing you with the best service possible. Your satisfaction is our #1 priority. Please read this manual carefully to understand all the instructions about how to install, operate and maintain for optimum performance and longevity. We know you’ll enjoy your new grill and thank you for choosing our product.
INDEX DIRECTORY HAZARDS & WARNING SIGNS ATTENTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate personal injury, or property damage. WARNING: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. VOLTAGE: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate electrical shock.
START-UP CHECKLIST ATTENTION: Never operate the grill unattended. EXPLOSION: When Igniting the Grill – Always keep the Hood Open. “FIRST TIME STARTUP CHECKLIST” Transformer Electrical Plug is properly installed. Installation of the proper gas type and regulator settings. The proper Regulator & Gas Connection is complete. Minimum 24” Inch to Combustible Clearances are maintained. All packaging has been removed from Interior of Grill All parts and components are properly installed.
GRILL PARTS– PARTS INDEX NAME 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 COVER -Cover Classic Handle Drip Pan Tray Electrical Wire Plug Burner Large Knob LED Light Button LED Light Strip LED Light Support LED Light Casing LED Clip Bracket Spacing O-Ring + Screw Control Panel Frame Valve Spacer Manifold Pipe Piezo Valve – LP/NG Fire Box Knob Ring Knob Control Panel Thermo-Coupler Oil Pan Cover Flare Adapter –LP/NG Manifold Inner Bracket Manifold Outer Bracket I
GRILL PARTS – PARTS DIAGRAM PAGE 2
GRILL INSTALLATION – STEP BY STEP GUIDE PAGE 3 LIVE CIRCUIT: Use only with a Ground-Fault Circuit Interrupter - GFCI protected Outlet with this Grill. VOLTAGE: Use only extension cords approved for outdoor use marked with W-A Certifications and rated for the power of this appliance. 1. Mount Transformer Using metal screws and attach the transformer to the back inner wall of your island’s cabinet wall, somewhere near the already installed GFCI electrical outlet.
GRILL INSTALLATION – STEP BY STEP GUIDE 4. Slide Grill in Place The grill is specially designed with an internal built in hanger lip located at the Right, Left and Back sides. The grill lip allows it to hang by the three supported edges on the right, left and back. The front control panel requires no supporting edge, it is designed to hang down the front of your cut-out. 5.
PAGE 5 GRILL INSTALLATION – PRODUCT DETAILS Technical Measurements If you are installing grill into cabinet structure you may need to refer to these engineer dimensions specifically the grill firebox dimensions. (Measurements were obtained from engineer drawing.
GRILL INSTALLATION – CUT-OUT DETAILS PAGE 6 ATTENTION: Never build an enclosure under the Grill or partition side walls, the Grill must be Free Hanging supported by the countertop only! Must have clear access to underside of Grill within reach of at least Two Vents.
GRILL INSTALLATION – OVERHEAD STRUCTURE PAGE 7 Overhead Structure Definition: Structure built above Appliance that is sometimes attached to the home’s exterior outside wall or roof and there is a Minimum of “Two” adjacent sides which are open with outside exposure. ATTENTION: All Gas Grill Installations MUST HAVE MINIMUM TWO AIR-FLOW VENTS, either in ELEVATED POSITION for Natural Gas or LOWERED POSITION for Liquid Propane. Your Warranty may be VOID if island does not meet basic setup requirements.
GRILL INSTALLATION – ENCLOSED INSTALLATION PAGE 8 Clearances to Combustible Construction: Minimum of 24” from the sides and rear of grill must be maintained to adjacent vertical combustible construction, above the countertop level. You should take in account that there is a large volume of heat, and smoke will exhaust from the rear of the grill. This may discolor or damage unprotected areas, do not install under unprotected combustible construction without using a fire safe ventilation system.
GRILL INSTALLATION – ENCLOSED INSTALLATION PAGE 9 Enclosed Installation Definition: Structure built above Appliance that is attached to the home’s exterior outside wall, roof or is inside a separate structure like outdoor room and there is a Minimum of “One” Side open with outside exposure. ATTENTION: All Gas Grill Installations MUST HAVE MINIMUM TWO AIR-FLOW VENTS, either in ELEVATED POSITION for Natural Gas or LOWERED POSITION for Liquid Propane.
GAS SETUP – INSTALLATION OVERVIEW PAGE 10 CAUTION: Gas conversion kits are available from Customer care by dialing 888-934-9449. When ordering gas conversion kits, have the model number, and the type of gas (natural or LP) ready. Use only the gas pressure regulator supplied with this appliance. This regulator is set for an outlet pressure of 11 inches water column. An installer-supplied gas shut-off valve must be installed in an easily accessible location.
GAS SETUP – LARGE CAPACITY LP TANKS PAGE 11 ATTENTION: If you have a Side Yard Propane Tank, you MUST have additional Medium Pressure Regulator located at the Grill. If you do not serious bodily harm may result or damage to the grill and island structure from HIGH Heat. Large Capacity LP Tanks Propane is delivered to your home as a very cold liquid and is pumped into a specially designed storage tank which is either Above or Below Ground. The liquid changes to gas before leaving the tank.
GAS SETUP – MEDIUM CAPACITY LP TANKS PAGE 12 Medium Capacity LP Tank The Type 1 connection system has the following features: The system will not allow gas to flow until a positive connection has been made. NOTE: The cylinder control valve must be turned off before any connection is made or removed. The system has a thermal element that will shut off the flow of gas in the event of a fire. The system has a flow limiting device which, when activated, will limit the flow of gas to 10 cubic feet per hour.
GAS SETUP – NATURAL GAS INSTALLATION PAGE 13 NG Gas Hook-up The Natural Gas grill is designed to operate on Natural Gas ONLY, at a pressure regulated at 7”water column (W.C.) equipped with the correct natural gas orifices on the valves and a NG medium pressure regulator on the supply line located near the grill and regulated at the residential meter. Follow Instructions: 1. The tank valve & all Knobs should be in the “OFF” position. If not, turn the knob clockwise until it stops. 2.
GRILL START-UP – LIGHTING THE GRILL REMOVE COVER & OPEN VENT PAGE 14 REMOVE COVER WHEN LIGHTING THE GRILL & OPEN BACK VENT PANEL 1. Ensure Grill Control Knobs are In the OFF position, turn either KNOB to High Position. 2. Light the Main Burners by turning either KNOB counter-clockwise SLOWLY to HIGH Position. Allowing Gas to Completely Fill the burner chamber. 3. You will hear a loud click as the electronic lighter produces a spark.
GRILL START-UP - TROUBLE SHOOTING PAGE 15 Q. LED Light is not functioning A. Likely your LED Light has malfunctioned due to the grill being overheated, or there may be a loose wire on the internal control circuit board. You can access these components by sliding the grill out from your island approx. 6 Inches, there are 4 screws on either side holding the front control panel to grill body, and 2 Alan Wrench Screws on the inside facing towards front panel, you will see 2 Holes.
NG TO LP GRILL CONVERSION PAGE 16 REQUIRED TOOLS REQUIRED PARTS ALLAN WRENCH (THE ONE INCLUDED IN YOUR MANUAL) ADJUSTABLE WRENCH SCREW DRIVER (RECOMMEND MAGNETIC ONE) NEEDLE NOSE PLYIERS LP REGULATOR W/18" HOSE 1/2" TO 3/8" FLARE ADAPTER #50 DRILL BIT
NG TO LP GRILL CONVERSION PAGE 17
NG TO LP GRILL CONVERSION PAGE 18
NG TO LP GRILL CONVERSION PAGE 19 LP TO NG GRILL CONVERSION REQUIRED TOOLS REQUIRED PARTS SCREW DRIVER (RECOMMEND MAGNETIC ONE) ADJUSTABLE WRENCH POWER DRILL NG REGULATOR WITH 3/8” FLARE ADAPTER #50 DRILL BIT
LP TO NG GRILL CONVERSION PAGE 20
LP TO NG GRILL CONVERSION PAGE 21
LP TO NG GRILL CONVERSION PAGE 22 ATTENTION: All Gas Grill Installations MUST HAVE MINIMUM TWO AIR-FLOW VENTS, either in ELEVATED POSITION for Natural Gas or LOWERED POSITION for Liquid Propane. Your Warranty may be VOID if island does not meet basic setup requirements.
GRILL WARRANTY PAGE 23 ATTENTION: The Grill must be installed according to the product manual. If your grill installation does not meet the Basic Setup Instructions ALL WARRANTIES MAY BE VOID.